Panasonic AV131 NM-EJA2A/NM-EJA3A Service Manual N720SA001E02 PDF

Description

Panasonic AV131 NM-EJA2A/NM-EJA3A Service Manual N720SA001E02 PDF DOWNLOAD

Description

✅ Manual Overview

This is the official Panasonic (Panasert) AV131 Service Manual prepared for service engineers, covering both NM-EJA2A and NM-EJA3A models. It’s designed to help you correctly install, adjust, inspect, and service the AV131 axial insertion system—mechanically and electronically.

📂 Table of Contents / What’s Inside (Neatly Organized)

1) Use of This Manual

• Manual usage guidance, revision handling, conventions

• Document control / sentence numbering and revision logic

2) Installation

• Installation position & layout guidance

• Leveling machine + setting transfer height (915 ± 5 mm)

• Removing transport fixing brackets (red) for X-Y table / Z axis / covers

• Air connections (spec: 0.5 MPa, flow 150 NL/min)

• Power supply checks (3-phase transformer tap, phase rotation checks)

• Insulation resistance testing (megger) and safety checks

• Machine adjustment screen functions (rails, belts, cylinders, chucks, etc.)

• Production confirming operation (checking insertion position/direction/pitch without mounting components)

• Production start procedure + typical errors during AUTO production (insertion errors, part exhaustion, recognition errors, 26/52 type errors)

3) Prepared Materials (Tools & Jigs)

• Special service jigs/tools list (with part numbers)

• Retail tools list (dial gauge, sonic tension meter, thickness gauge, etc.)

4) Maintenance Guide (Mechanical)

• Adjustment checklist (pneumatics, XY limits, theta limits, Z/V axis limits, rail coplanarity, clearances, chuck strokes, cutter alignment, camera check, etc.)

• Axis origin adjustment, XY table origin check, overlimit/limit position adjustment

• Detailed procedures for major units:

  • Anvil unit

  • Insertion head unit

  • Rotary chuck unit

  • JW unit, cutter unit, feeder bank

  • Pneumatic unit (vacuum pump consumables)

  • Control instrument items (touch panel backlight replacement)

5) Maintenance Guide (Controls)

• Control system configuration + block diagram

• Control unit arrangement, drivers, safety circuit

• Axis control I/O map + board configuration

• Compact PCI board computer, camera I/F board, axis & I/O control board

• Input/output checks after error

6) Related Information

• Related documents list

• Cycle timer / SC timer table

• DIP switch composition for key boards

• Timing belt tension measurement (sonic tension meter)

• Mechanical lock composition and handling

⭐ Why this manual is valuable

• Helps you complete correct installation + leveling (critical for accuracy)

• Includes service checklists with numeric tolerances, limit positions, and clearances

• Covers both mechanical adjustments and controls/I/O/board-level references

• Great for commissioning, troubleshooting, preventive maintenance, and restoration work

📄 File Details

Avoid costly downtime and guesswork—get the official AV131 NM-EJA2A/NM-EJA3A service manual with the exact adjustment procedures, tolerances, and control references you need. Instant download—start diagnosing and servicing today.