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Peugeot Boxer Workshop Manual 2006-2017 - CitroΓ«n Jumper Relay Fiat Ducato Repair PDF
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Peugeot Boxer Workshop Manual 2006-2017 – CitroΓ«n Jumper Relay Fiat Ducato Repair PDF

Original price was: $44.95.Current price is: $27.95.

Complete 3237-page workshop manual for the Peugeot Boxer 2006-2017, also covering CitroΓ«n Jumper, CitroΓ«n Relay, Fiat Ducato, Peugeot Manager and Ram Promaster. Engine, gearbox, suspension, steering, brakes, injection and full wiring diagrams in one instant PDF.

SKU: HD-PBO-2006-2017-WSM Category: Tags: , , , Vendor: Sensor Docs
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Description

Peugeot Boxer Workshop Manual 2006-2017 – CitroΓ«n Jumper Relay Fiat Ducato

This Peugeot Boxer workshop manual 2006-2017 is the complete service and repair documentation for the third-generation Boxer, launched in 2006. The same platform was badged as the CitroΓ«n Jumper and CitroΓ«n Relay in many markets, and shared its design and engineering with the Fiat Ducato, Peugeot Manager and Ram Promaster. That means the procedures, torque figures, capacities and wiring data inside apply across the whole family, with only subtle trim differences between brands.

File Details

  • Manual type: Workshop / Service / Repair Manual
  • Brand: Peugeot (also covering CitroΓ«n, Fiat, Ram)
  • Model: Boxer / Jumper / Relay / Ducato / Manager / Promaster
  • Coverage years: 2006 – 2017
  • Generation: 3rd generation Boxer
  • Language: English
  • Page count: 3237
  • File format: PDF

Chapters Covered

  • General engine information
    • PUMA Euro 4 engines (4HV, 4HU, 4HM)
    • PUMA Euro 5 engines (4HG, 4HH, 4HJ)
    • Oil capacity, oil pressure and oil change intervals

    IMAGES PREVIEW

    Peugeot Boxer Workshop Manual 2006-2017 - CitroΓ«n Jumper Relay Fiat Ducato Repair PDF β€” PDF page 1 preview
    Peugeot Boxer Workshop Manual 2006-2017 - CitroΓ«n Jumper Relay Fiat Ducato Repair PDF β€” PDF page 14 preview
    Peugeot Boxer Workshop Manual 2006-2017 - CitroΓ«n Jumper Relay Fiat Ducato Repair PDF β€” PDF page 50 preview

  • Ancillary drive belt – removal, refitting, tensioning
  • Timing chain – removal, refitting, checking, setting valve timing
  • Cylinder head – removing and refitting on the vehicle
    • Camshaft removal and refitting
    • Rocker support housing and camshaft bearing cap procedures
    • Cylinder head gasket selection and piston protrusion measurement
  • Oil pump – removal, refitting and alignment
  • Turbocharger – removal, refitting and pressure checking
  • High pressure diesel injection (HDi) safety and cleanliness procedures
  • High pressure fuel pump and pressure regulator
  • Diesel injectors – removal, refitting, cylinder pairing
  • Fuel high pressure common rail
  • Fuel tank, fuel tank unit and fuel filter
  • Engine management ECU – removal, refitting and programming
  • Clutch – mechanism, friction plate and release bearing (LUK systems)
  • Gearbox – MLGU5, MLGU6 and M40 units
    • Gearbox removal, refitting, stripping and re-assembling
    • Input shaft, output shafts and synchronizers
    • Differential housing and final drive
  • Driveshafts and differential seals
  • Front suspension – MacPherson struts, arms, anti-roll bar
  • Rear suspension – metallic and pneumatic versions
  • Power steering – pump, steering mechanism and bleeding
  • Steering column, rotary connector and steering wheel angle sensor
  • Axle geometry – checking and adjusting values
  • Braking system and rear brake backplates
  • Wiring diagrams – engine cooling, starting, injection, lighting, comfort, doors, safety
  • Fuse allocation – PSF0, BF00 and BF01 fuse boxes
  • Diagnostic socket pinout and multiplexed network

This Peugeot Boxer 2006-2017 repair PDF is written as a genuine workshop manual. It is not a simplified owner’s guide. Each system chapter opens with the tooling required, then walks through removal, inspection, preparation and refitting, with tightening torques, service limits, capacities and measurement values included where they matter. The 3237-page scope means a technician can work on the engine, gearbox, injection system, suspension, steering and electrical architecture without needing a second reference. Wiring diagrams and connector pinouts are included for the engine management, cooling, starting, lighting, comfort, locking and safety functions, so electrical diagnosis can be done properly rather than by guesswork.

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the β€œPeugeot Boxer Workshop Manual 2006-2017 – CitroΓ«n Jumper Relay Fiat Ducato Repair PDF” are as follows:

2.2 HDI ENGINE MECHANICALp. 2
JUMPER III – B1BB0181P0 – Checking and … _ Engines types PUMA 2p. 2
JUMPER III – B1BB0181P0 – Checking and Adjusting Engines types PUMA 2.2 DTEp. 5
JUMPER III – B1BG019XP0 – Removing – Refitting _ Ancillary drive beltp. 8
JUMPER III – B1BG019YP0 – Removing – Refitting _ Engine – Gearboxp. 18
JUMPER III – B1BK010PP0 – Prohibited operations _ HDI direct injection systemp. 32
JUMPER III – B1BK0111P0 – Prohibited operations _ HDI direct injection systemp. 35
JUMPER III – B1BK0112P0 – Prohibited operations _ HDI direct injection systemp. 38
JUMPER III – B1BK0113P0 – Prohibited operations _ petrol direct injection systemp. 42
JUMPER III – B1BK0114P0 – Prohibited operations _ HDI direct injection systemp. 43
JUMPER III – B1DG0160P0 – Removing – Refitting _ Cylinder head (on vehicle)p. 46
JUMPER III – B1DG0161P0 – Removing – Refitting _ Camshaftsp. 54
JUMPER III – B1ED012MP0 – Check _ Setting the valve timingp. 65
JUMPER III – B1EG013FP0 – Removing – Refitting _ Timing chainp. 76
JUMPER III – B1FG014QP0 – Removing – Refitting _ Engine oil temperature and level sensorp. 91
JUMPER III – B1FG014RP0 – Removing – Refitting _ Oil pressure sensorp. 94
JUMPER III – B1FG014WP0 – Removing – Refitting _ Oil pumpp. 96
JUMPER III – B1GG01DBP0 – Removing – Refitting _ Coolant temperature sensorp. 105
JUMPER III – B1GG2QP0 – Removing – refitting _ Engine cooling radiatorp. 106
JUMPER III – B1GG2SP0 – Removing – refitting _ Coolant pumpp. 109
JUMPER III – B1GI0138P0 – Drain and refill refilling bleeding _ Cooling systemp. 114
JUMPER III – B1HB017PP0 – Tightening torques _ Components of the fuel circuitp. 120
JUMPER III – B1HD014NP0 – Check _ Turbocharger pressurep. 122
JUMPER III – B1HD0151P0 – Check _ Fuel high pressure supply circuitp. 126
JUMPER III – B1HDFTP0 – Check _ Low pressure fuel supply circuitp. 134
JUMPER III – B1HG020RP0 – Removal – Refitting _ Engine ECUp. 137
JUMPER III – B1HG022YP0 – Removing – Refitting _ Diesel injectorsp. 141
JUMPER III – B1HG023CP0 – Removing – Refitting _ Engine speed sensor (2)p. 149
JUMPER III – B1HG023CP0 – Removing – Refitting _ Engine speed sensorp. 151
JUMPER III – B1HG023JP0 – Removing – Refitting _ Cylinder reference sensorp. 153
JUMPER III – B1HG023LP0 – Removing – Refitting _ Turbochargerp. 156
JUMPER III – B1HG023PP0 – Removing – Refitting _ Air inlet manifoldp. 162
JUMPER III – B1HG023VP0 – Removing – Refitting _ Fuel temperature sensorp. 165
JUMPER III – B1HG023WP0 – Removing – Fuel pressure regulator Regulator on fuelp. 168
JUMPER III – B1HG0230P0 – Removing – Refitting _ high pressure fuel pumpp. 171
JUMPER III – B1HG0231P0 – Removing – injection railp. 177
JUMPER III – B1HG0243P0 – Removing – Refitting _ Air inlet flow meterp. 182
JUMPER III – B1HG0244P0 – Removing – Refitting _ Air metering unitp. 184
JUMPER III – B1HGJ9P0 – Removing – refitting _ Fuel pump and gauge assemblyp. 186
JUMPER III – B1HGJBP0 – Removing – refitting _ Fuel tankp. 193
JUMPER III – B1HGJEP0 – Removing – refitting _ Fuel filterp. 199
JUMPER III – B1HGLJP0 – Removing – Refitting _ Turbocharger air coolerp. 205
JUMPER III – B1HI0JP0 – Drain – refill _ Fuel tankp. 208
JUMPER III – B1HK2UP0 – Cleaning _ Fuel high pressure common injection rail unionsp. 218
JUMPER III – B1HK010XP0 – Cleaning _ Fuel high pressure common injection rail unionsp. 220
JUMPER III – B1JB0149P0 – Tightening torques _ Exhaust systemp. 221
JUMPER III – B1JG018CP0 – Removing – Refitting _ Exhaust systemp. 225
JUMPER III – B1JG018DP0 – Removing – Refitting _ Pre-catalyserp. 232
JUMPER III – B1JG018NP0 – Removing – Fuel Vaporizer Re..p. 234
JUMPER III – B1JG0187P0 – Removing – Refitting _ Oxygen sensorp. 238
JUMPER III – B1JG0188P0 – Removing – Refitting _ Exhaust manifoldp. 241
JUMPER III – B1KG016QP0 – REMOVING – REFITTING EXHAUST GAS RECYCLING SOLENOID VALVEp. 243
JUMPER III – B1KG016TP0 – Removal – EXHAUST GAS PRESSURE SENSOR PRESSURE TAKE-OFFp. 245
JUMPER III – B1KG016TP0 – Removal – Refitting exhaust gas pressure sensor pressure takeoffp. 250
JUMPER III – B1KG016VP0 – Removing – Refitting _ Exhaust gas temperature sensorsp. 255
JUMPER III – B1KG0170P0 – Removing – Refitting _ Exhaust gas pressure sensorp. 257
JUMPER III – B1KM0107P0 – Forced regeneration _ Particle filter (Technical note)p. 260
JUMPER III – B1KM0107P0 – removal refitting _ Catalytic converter particle filter assemblyp. 261
JUMPER III – B1KT0101P0 – Modification _ Oxygen sensorp. 264
JUMPER III – BB1HG023EP0 – Removing _ Inlet air pressure temperature sensorp. 266
JUMPER III – D1CJ01P0 – Charge _ Starting batteryp. 268
JUMPER III – E4AB0MP0 – Maintenance _ Recommended ingredients, year 2006-2015p. 272
3.0 HDI ENGINE MECHANICALp. 283
Brakingp. 283
JUMPER III – B3FB011UP0 – Removing refitting _ Hydraulic valve block ABS ESPp. 283
JUMPER III – B3FB011UP0 – Technical note _ Bleeding the brake systemp. 285
JUMPER III – B3FB011YP0 – Checking and adjusting values _ Braking systemp. 286
JUMPER III – B3FB24P0 – Tightening torques _ Braking systemp. 287
JUMPER III – B3FB25P0 – General specifications _ Braking systemp. 292
JUMPER III – B3FB26P0 – Checking and adjusting values _ Braking systemp. 294
JUMPER III – B3FD011QP0 – Checking _ Braking system (Technical note)p. 295
JUMPER III – B3FD43P0 – Check _ Rear brake discsp. 302
JUMPER III – B3FD44P0 – Check _ Front brake discsp. 306
JUMPER III – B3FD45K1 – Check _ Braking systemp. 308
JUMPER III – B3FD46P0 – Check _ Brake fluidp. 316
JUMPER III – B3FF0GP0 – Adjustment _ Parking brakep. 317
JUMPER III – B3FG01GMP0 – Removing – Refitting _ Stoplamp switchp. 319
JUMPER III – B3FG01JLP0 – Removing refitting _ Gyrometer accelerometer sensorp. 320
JUMPER III – B3FG01KMP0 – Removing – Refitting _ Vacuum sensorp. 322
JUMPER III – B3FG6QP0 – Removing – refitting _ Front brake discp. 324
JUMPER III – B3FG6RP0 – Removing – refitting _ Front brake padsp. 326
JUMPER III – B3FG6SP0 – Removing – refitting _ Parking brake cablesp. 328
JUMPER III – B3FG6TP0 – Removing – refitting _ Rear brake padsp. 332
JUMPER III – B3FG6UP0 – Removing – refitting _ rear brake caliperp. 335
JUMPER III – B3FG6WP0 – Removing – refitting _ Rear wheel sensorp. 337
JUMPER III – B3FG6XP0 – Removing – refitting _ Front wheel sensorp. 338
JUMPER III – B3FG6YP0 – Removing – refitting _ Rear brake discp. 339
JUMPER III – B3FG6ZP0 – Removing – refitting _ front brake caliperp. 341
JUMPER III – B3FG7AP0 – Removing refitting ABS ESP ECUp. 343
JUMPER III – B3FG55K1 – Removing – refitting _ Stop lamp switchp. 345
JUMPER III – B3FG70P0 – Removing – refitting _ Parking brake shoesp. 348
JUMPER III – B3FG75P0 – Removing – refitting _ Pedal bracketp. 350
JUMPER III – B3FG77P0 – Removing – refitting _ Master cylinderp. 353
JUMPER III – B3FG78P0 – Removing – refitting _ Brake servop. 355
JUMPER III – B3FI0NP0 – Draining – filling – bleeding _ Brake circuitp. 358
Enginep. 361
JUMPER III – B1BB01A9P0 – Technical note _ Engine oil capacitiesp. 361
JUMPER III – B1BB01AAP0 – Technical note _ General engine informationp. 365
JUMPER III – B1BB01ABP0 – Technical note _ Ancillary drive beltp. 370
JUMPER III – B1BB0105P0 – Data _ pistons – Little ends – Piston ringsp. 393
JUMPER III – B1BB0186P0 – Checking and adjusting values _ F30DTE engine typep. 395
JUMPER III – B1BBW4P0 – Data _ Cylinder blockp. 397
JUMPER III – B1BBW6P0 – Tightening torques _ f30 dt enginep. 398
JUMPER III – B1BBW8P0 – Data _ Camshaftsp. 401
JUMPER III – B1BBW9P0 – Data _ Conrods andhalf shellsp. 402
JUMPER III – B1BBWAP0 – Data _ Crankshaft and bearing half-shellsp. 403
JUMPER III – B1BBWBP0 – Data _ Cylinder head, gasket and cylinder head boltsp. 405
JUMPER III – B1BBWCP0 – Data _ valves – Valve springs – tappetsp. 407
JUMPER III – B1BBWDP0 – Data _ Valve seats and guidesp. 409
JUMPER III – B1BG0101P0 – Dismantling – Refitting _ Conrods – pistonsp. 411
JUMPER III – B1BG0103P0 – Removing refitting engine gearbox assemblyp. 413
JUMPER III – B1BG0104P0 – Dismantling _ enginep. 427
JUMPER III – B1BG0105P0 – Refitting _ enginep. 441
JUMPER III – B1BGBEP0 – Removing – refitting _ Engine ring sealsp. 472
JUMPER III – B1BGBJP0 – Removing – refitting _ Accessories drive beltsp. 476
JUMPER III – B1BK0111P0 – Prohibited operations _ HDI direct injection systemp. 482
JUMPER III – B1BK0112P0 – Prohibited operations _ HDI direct injection systemp. 484
JUMPER III – B1BK0113P0 – Prohibited operations _ Petrol direct injection systemp. 486
JUMPER III – B1BK0114P0 – Prohibited operations _ HDI direct injection systemp. 487
JUMPER III – B1BP0103P0 – Fitting _ Engine on standp. 489
JUMPER III – B1BS0101P0 – Stripping-assembling _ Cylinder head cylinder head coverp. 495
JUMPER III – B1BS0102P0 – Stripping-assembling _ enginep. 502
JUMPER III – B1DG9FP0 – Removing – refitting _ Camshaftsp. 542
JUMPER III – B1DG9GP0 – Removing – refitting _ Cylinder headp. 546
JUMPER III – B1ED3WP0 – Check _ Setting the valve timingp. 550
JUMPER III – B1EG6XP0 – Removing – refitting _ Timing chainp. 553
JUMPER III – B1FD31P0 – Check _ Oil pressurep. 561
JUMPER III – B1FG011UP0 – Removing – Refitting _ Engine oil temperature and level sensorp. 563
JUMPER III – B1FG011VP0 – Removing – Refitting _ Oil pressure sensorp. 564
JUMPER III – B1FG0147P0 – Removing refitting _ Oil level temperature sensorp. 566
JUMPER III – B1GG3KP0 – Removing – Refitting _ Coolant outlet housing temperature sensorp. 568
JUMPER III – B1GG014RP0 – Removing – Refitting _ Coolant level sensorp. 569
JUMPER III – B1GI0138P0 – Drain and refill refilling bleeding _ Cooling systemp. 570
JUMPER III – B1HB017PP0 – Tightening torques _ Components of the fuel circuitp. 574
JUMPER III – B1HDFTP0 – Check _ Low pressure fuel supply circuitp. 575
JUMPER III – B1HG01D6P0 – Removing – Refitting _ High pressure fuel regulatorp. 577
JUMPER III – B1HG01D7P0 – Removing – Refitting _ EGR electrovalvep. 580
JUMPER III – B1HG01D8P0 – Removing – Refitting _ Cylinder reference sensorsp. 582
JUMPER III – B1HG01D9P0 – Removing – Refitting _ Fuel temperature sensorp. 583
JUMPER III – B1HG01DAP0 – Removing – Refitting _ Engine speed sensorp. 584
JUMPER III – B1HG01DEP0 – Removing – Refitting _ Engine ECUp. 586
JUMPER III – B1HG01DQP0 – Removing – Refitting _ Inlet air pressure sensorp. 588
JUMPER III – B1HG01DRP0 – Removing – Refitting _ High pressure fuel sensorp. 590
JUMPER III – B1HG01EWP0 -Removing refitting _ Air flow meter Inlet air temperature sensorp. 593
JUMPER III – B1HG020DP0 – Removing – Refitting _ Air flow meterp. 595
JUMPER III – B1HG020NP0 – Removing – Refitting _ Camshaft position sensorp. 597
JUMPER III – B1HG020QP0 – Removing – Refitting _ Engine speed sensorp. 599
JUMPER III – B1HG020RP0 – Removal – Refitting _ Engine ECUp. 600
JUMPER III – B1HGJ9P0 – Removing – refitting _ Fuel pump and gauge assemblyp. 602
JUMPER III – B1HGJBP0 – Removing – refitting _ Fuel tankp. 606
JUMPER III – B1HGJEP0 – Removing – refitting _ Fuel filterp. 610
JUMPER III – B1HGLJP0 – Removing – Refitting _ Turbocharger air coolerp. 614
JUMPER III – B1HGLLP0 – Removing – refitting _ Air inlet manifoldp. 616
JUMPER III – B1HGLNP0 – Removing – refitting _ high pressure fuel pumpp. 619
JUMPER III – B1HGLTP0 – Removing – refitting _ Diesel injectorsp. 626
JUMPER III – B1HI0JP0 – Drain – refill _ Fuel tankp. 632
JUMPER III – B1HK2UP0 – Cleaning _ Fuel high pressure common injection rail unionsp. 637
JUMPER III – B1JB014GP0 – Technical note _ Additives for particle filterp. 638
JUMPER III – B1KG012MP0 – Removing – EXHAUST GAS PRESSURE SENSOR PRESSURE TAKE-OFFp. 639
JUMPER III – B1KG012MP0 – Removing – Refitting _ Exhaust gas pressure sensorp. 641
JUMPER III – B1KG012TP0 – Removing – Refitting _ Particle filterp. 643
JUMPER III – B1KG32P0 – Removing – Refitting _ Exhaust gas recycling solenoid valvep. 646
JUMPER III – B1KM0107P0 – Forced regeneration _ Particle filter (Technical note)p. 648
JUMPER III – B1KT0101P0 – Modification _ Oxygen sensorp. 649
JUMPER III – B2CB014ZP0 – Tightening torques engine gearbox couplingp. 650
JUMPER III – D1AG013UP0 – Removing – Refitting _ Accelerator pedal sensorp. 652
JUMPER III – D1CJ01P0 – Charge _ Starting batteryp. 653
JUMPER III – E4AB0MP0 – Maintenance _ Recommended ingredients, year 2006p. 655
GearBox Assemblyp. 662
JUMPER III – B1BG0103P0 – Removing refitting _ Engine gearbox assemblyp. 662
JUMPER III – B2BB1AP0 – General specifications _ Clutchp. 670
JUMPER III – B2BB19P0 – Tightening torque _ Clutchp. 671
JUMPER III – B2BB0101P0 – Identification – Data _ Clutchp. 672
JUMPER III – B2BB0102P0 – Tightening torques _ Clutchp. 673
JUMPER III – B2BG011FP0 – Removing – Refitting _ Clutch mechanismp. 674
JUMPER III – B2BG27P0 – Removing – refitting _ Hydraulic clutch controlp. 679
JUMPER III – B2BI06P0 – Bleeding _ Hydraulic clutch controlp. 683
JUMPER III – B2BI0102P0 – Bleeding _ Hydraulic control Hydraulic clutch stopp. 685
JUMPER III – B2CB011JP0 – Presentation _ Recommended toolsp. 687
JUMPER III – B2CB014ZP0 – Tightening torques _ Engine gearbox couplingp. 692
JUMPER III – B2CB0101P0 – Tightening torques _ M40 manual gearboxp. 693
JUMPER III – B2CB0102P0 – Identification – Data _ M40 manual gearboxp. 696
JUMPER III – B2CG011CP0 – Removing – Refitting _ Driveshaft sealp. 704
JUMPER III – B2CG012CP0 – Dismantling _ Manual gearboxp. 707
JUMPER III – B2CG012HP0 – Stripping – Re-assembling _ Components internal to the gearboxp. 712
JUMPER III – B2CG012MP0 – Refitting _ Manual gearboxp. 728
JUMPER III – B2CG0102P0 – Removing – refitting _ Gearbox controlsp. 736
JUMPER III – B2CG0118P0 – Removing – refitting _ gearboxp. 740
JUMPER III – B2CI0101P0 – Drain and refill – Refilling _ gearboxp. 742
JUMPER III – B2CJ0103P0 – Overhaul _ Manual gearbox M 40 (Summary)p. 743
JUMPER III – B2CK0104P0 – Cleaning and refitting conditions _ gearboxp. 744
JUMPER III – B2CS0104P0 – Stripping _ Manual gearboxp. 745
JUMPER III – B2CS0105P0 – Re-assembling _ Manual gearboxp. 747
JUMPER III – B2CT0101P0 – Modification _ Manual gearboxp. 749
Steeringp. 750
JUMPER III – B1BGBJP0 – Removing – refitting _ Accessories drive beltsp. 750
JUMPER III – B3EB1GP0 – Tightening torques _ power assisted steeringp. 756
JUMPER III – B3EB1JP0 – General specifications _ power assisted steeringp. 759
JUMPER III – B3EB011JP0 – Checking and adjusting values _ Power steeringp. 762
JUMPER III – B3ED0SP0 – Check _ Power steering pressurep. 763
JUMPER III – B3EF0HP0 – Timing _ Straight-on position of steering rackp. 766
JUMPER III – B3EG4EP0 – Removing – refitting _ Steering mechanismp. 769
JUMPER III – B3EG43P0 – Removing – ROTARY CONNECTORp. 774
JUMPER III – B3EG44P0 – Removing – refitting _ Steering wheelp. 778
JUMPER III – B3EG45P0 – Removing – refitting _ Steering lockp. 780
JUMPER III – B3EG46P0 – Removing – refitting _ Steering wheel controlsp. 782
JUMPER III – B3EG47P0 – Removing – refitting _ Steering columnp. 785
JUMPER III – B3EG48P0 – Removing – refitting _ Steering mechanismp. 787
JUMPER III – B3EG0121P0 – Removing – Refitting _ power-assisted steering pumpp. 792
JUMPER III – B3EG0122P0 – Removing – Refitting _ Power steering pump mountingp. 793
JUMPER III – B3EI0FP0 – Drain and refill bleeding _ Power steering circuitp. 806
Suspension Assemblyp. 808
JUMPER III – B3BB2QP0 – Tightening torques _ Suspensionp. 808
JUMPER III – B3BB2SP0 – Checking and adjusting values _ Axle geometriesp. 814
JUMPER III – B3BB011RP0 – Technical note _ Axle geometriesp. 815
JUMPER III – B3BB011SP0 – Technical note _ Axle geometriesp. 825
JUMPER III – B3BF0LP0 – Adjustment _ Placing at the rear axle tightening reference heightp. 836
JUMPER III – B3BG4KP0 – Removing – refitting _ Front anti -roll barp. 837
JUMPER III – B3BG4NP0 – Removing – refitting _ Rear damperp. 840
JUMPER III – B3BG4PP0 – Removing – Refitting _ Suspension bladep. 841
JUMPER III – B3BG4QP0 – Removing – refitting _ Front suspension legp. 843
JUMPER III – B3BG4TP0 – Dismantling – re-assembly _ Front damper spring assemblyp. 850
JUMPER III – B3BG0107P0 – Removing – refitting _ Front anti-roll bar rodp. 855
JUMPER III – B3CB1DP0 – Tightening torques _ Front suspensionp. 857
JUMPER III – B3CB1FP0 – General specifications _ Front suspensionp. 859
JUMPER III – B3CG2HP0 – Removing – refitting _ Front suspension lower armp. 861
JUMPER III – B3CG2JP0 – Removing – refitting _ Front subframep. 864
JUMPER III – B3CG2KP0 – Removing – refitting _ Front pivotp. 868
JUMPER III – B3CG2LP0 – Removing – refitting _ Front hub carrier ball-jointp. 874
JUMPER III – B3CJ0XP0 – Overhaul _ Pivotp. 876
JUMPER III – B3CT0101P0 – Modification _ Tightening and slackening of damper nutsp. 881
JUMPER III – B3DB1FP0 – Tightening torques _ Rear suspensionp. 882
JUMPER III – B3DB1GP0 – General specifications _ Rear suspension – Suspensionp. 884
JUMPER III – B3DG012RP0 – Removing – Refitting _ Suspension blade rear flexible mountingsp. 889
JUMPER III – B3DGV9P0 – Removing – refitting _ Rear suspensionp. 893
JUMPER III – B3DGVBP0 – Removing – refitting _ Rear stub axlep. 898
JUMPER III – B3DGVCP0 – Removing – refitting _ Rear hubp. 900
JUMPER III – B3DGVRP0 – Removing – refitting _ Rear suspension blade rubber bushes on bodyp. 902
Transmissionp. 907
JUMPER III – B2FB010UP0 – Tightening torques _ Driveshaftsp. 907
JUMPER III – B2FB13P0 – General specifications _ Driveshaftsp. 908
JUMPER III – B2FG0SP0 – Removing – refitting _ Driveshaftsp. 909
JUMPER III – B2FH0104P0 – Replacement _ Driveshaft gaitersp. 913
JUMPER III – B2GB0102P0 – Tightening torques _ road wheelsp. 921
JUMPER III – B2GB0108P0 – Tightening torques _ road wheels (Technical note)p. 923
AIR BAGSp. 924
JUMPER III – C5JG01GEP0 – Removing – Refitting _ Passenger airbag (R.H.Dp. 924
JUMPER III – C5JG01GFP0 – Removing – Refitting _ Driver's airbagp. 926
JUMPER III – C5JG7YP0 – Removing – refitting _ Driver’s airbagp. 929
JUMPER III – C5JG7ZP0 – Removing – refitting _ Passenger airbagp. 932
JUMPER III – C5JG82P0 – Removing – refitting _ Central control unitp. 934
JUMPER III – C5JG0112P0 – Removing – refitting _ Roof lateral airbagp. 937
JUMPER III – C5JG0113P0 – Removing – refitting _ Side airbag acceleration sensorp. 939
JUMPER III – C5JG0115P0 – Removing – refitting _ Side airbagp. 941
AUDIOp. 943
JUMPER III – B3EG46P0 – Removing – refitting _ Steering wheel controlsp. 943
JUMPER III – C5FG01ALP0 – Removing – Refitting _ Reversing camera screenp. 948
JUMPER III – C5FG01AMP0 – Removing – Refitting _ Reversing camerap. 951
JUMPER III – D5AG1KP0 – Removing – refitting _ Radio aerialp. 953
JUMPER III – D5AG1LP0 – Removing – refitting _ Audio systemp. 954
JUMPER III – D5AG0109P0 – Removing – refitting _ Speakerp. 957
BODY FRONT SECTIONp. 960
JUMPER III – B3CG2JP0 – Removing – refitting _ Front subframep. 960
JUMPER III – C4AG2LP0 – Removing – refitting _ Bonnet componentsp. 965
JUMPER III – C4AG2MP0 – Removing – refitting _ Bonnetp. 968
JUMPER III – C4AG2NP0 – Removing – refitting _ Front wingp. 969
JUMPER III – C4AG2PP0 – Removing – refitting _ Engine bonnet dividerp. 973
JUMPER III – C4AG2QP0 – Removing – refitting _ Bonnet opening controlp. 974
JUMPER III – C4AH4EP0 – Replacement _ Front half-panel assemblyp. 979
JUMPER III – C4AH4FP0 – Replacement _ Partial front half-panel inner panelp. 984
JUMPER III – C4AH4GP0 – Replacement _ Front panel supportp. 990
JUMPER III – C4AH4JP0 – Replacement _ Front wheelarch strengthenerp. 993
JUMPER III – C4AH4KP0 – Replacement _ Front wheel archp. 997
JUMPER III – C4AH4LP0 – Replacement _ Rear wing inner panel assemblyp. 1002
JUMPER III – C4AH4NP0 – Replacement _ Front suspension support assemblyp. 1009
JUMPER III – C4AH4PP0 – Replacement _ Front scuttle, completep. 1021
JUMPER III – C4AH4QP0 – Replacement _ Partial chassis member closing panelp. 1028
JUMPER III – C4AH4RP0 – Replacement _ Front bulkhead crossmember assemblyp. 1038
JUMPER III – C4CH6TP0 – Replacement _ Front longeron corep. 1050
JUMPER III – C5CG2PP0 – Removing – refitting _ windscreenp. 1055
JUMPER III – C5FG3WP0 – Removing – refitting _ Fascia crossmemberp. 1065
JUMPER III – C5GM0105P0 – Repair _ Of plastic by weldingp. 1069
JUMPER III – C5JG7RP0 – Removing – refitting _ Front bumper crossmemberp. 1077
JUMPER III – C5JG7UP0 – Removing – refitting _ Front bumperp. 1078
JUMPER III – C5JM0102P0 – Repair _ Plasticp. 1082
JUMPER III – C5JS0MP0 – Stripping-assembling _ Front bumperp. 1092
BODY REAR SECTIONp. 1095
JUMPER III – C4AG2RP0 – Removing – refitting _ Cab partitionp. 1095
JUMPER III – C4AG013MP0 – Removing – Refitting _ Load safety barp. 1097
JUMPER III – C4BH9EP0 – Replacement _ Part tail panelp. 1098
JUMPER III – C4BH9GP0 – Replacement _ Part rear floorp. 1104
JUMPER III – C4BH9HP0 – Replacement _ Rear floor panelp. 1110
JUMPER III – C4BH9JP0 – Replacement _ Part inner rear panel assemblyp. 1116
JUMPER III – C4BH9NP0 – Replacement _ Rear longeron and its crossmembersp. 1126
JUMPER III – C4CG5FP0 – Removing – refitting _ Rear doorp. 1137
JUMPER III – C4CG5KP0 – Removing – refitting _ Rear door hingesp. 1144
JUMPER III – C4CH6JP0 – Replacement _ Rear pillar upper bracketp. 1147
JUMPER III – C4CH6KP0 – Replacement _ Lower rear corner panelp. 1154
JUMPER III – C4CH6LP0 – Replacement _ Rear angle lower panel inner panelp. 1160
JUMPER III – C4CH6SP0 – Replacement _ Rear wheelarch – Wheel arch extensionp. 1167
JUMPER III – C4CH6TP0 – Replacement _ Front longeron corep. 1175
JUMPER III – C4CH6UP0 – Replacement C POST UPPER INNER PANEL AND PART C POST INNER PANELp. 1180
JUMPER III – C4CH67P0 – Replacement _ Rear door hinge lower strengthener assemblyp. 1188
JUMPER III – C4CH78P0 – Replacement _ Rear pillar assemblyp. 1194
JUMPER III – C4CS14P0 – Stripping – Re-assembling _ Rear right doorp. 1212
JUMPER III – C4CS15P0 – Stripping-assembling _ Rear left doorp. 1220
JUMPER III – C4CS0106P0 – Stripping – Re-assembling _ Rear left doorp. 1227
JUMPER III – C4CS0107P0 – Stripping – Re-assembling _ Rear right doorp. 1235
JUMPER III – C5CG0108P0 – Removing – refitting _ Rear quarter windowp. 1245
JUMPER III – C5CG0109P0 – Removing – refitting _ Side panel windowp. 1250
JUMPER III – C5CM0103P0 – Repair _ Impact on the laminated windows principles of repairp. 1260
JUMPER III – C5CM0106P0 – Repair _ Scratch on glassp. 1270
JUMPER III – C5DG014YP0 – Removing – Refitting _ Spare wheel winchp. 1274
JUMPER III – C5GG0111P0 – Removing – refitting _ INTERIOR TRIMSp. 1286
JUMPER III – C5GG0138P0 – Removing – Refitting _ Rear seat frame (Crew cab)p. 1306
JUMPER III – C5GG0139P0 – Removing – Refitting _ Rear seat trims (Crew cab)p. 1309
JUMPER III – C5JG83P0 – Removing – refitting _ Rear bumper crossmemberp. 1320
JUMPER III – C5JG87P0 – Removing – refitting _ Rear bumperp. 1321
BODY SHELLp. 1327
JUMPER III – C4EB3VP0 – Identification _ Anti-chip compoundp. 1327
JUMPER III – C4EB015ZP0 – Location _ Cold stamping of the serial number (VIN)p. 1330
JUMPER III – C4EB016JP0 – Cold stamped Inscription _ Serial numberp. 1343
JUMPER III – C7BB0107P0 – Tightening torques _ tipper truck hydraulic controlp. 1347
JUMPER III – C7BG0102P0 – Removing – Refitting _ Tipper truck hydraulic ramp. 1350
JUMPER III – C7BK0102P0 – Safety recommendations _ Operations on tipper truckp. 1356
BRAKESp. 1358
JUMPER III – B3FB011UP0 – Technical note _ Bleeding the brake systemp. 1358
JUMPER III – B3FB011YP0 – Checking and adjusting values _ Braking systemp. 1360
JUMPER III – B3FB24P0 – Tightening torques _ Braking systemp. 1362
JUMPER III – B3FD011BP0 – Check _ Vacuum pumpp. 1370
JUMPER III – B3FD011QP0 – Checking _ Braking system (Technical note)p. 1375
JUMPER III – B3FD43P0 – Check _ Rear brake discsp. 1387
JUMPER III – B3FD44P0 – Check _ Front brake discsp. 1394
JUMPER III – B3FD45K1 – Check _ Braking systemp. 1398
JUMPER III – B3FD46P0 – Check _ Brake fluidp. 1410
JUMPER III – B3FF0GP0 – Adjustment _ Parking brakep. 1411
JUMPER III – B3FG01GMP0 – Removing – Refitting _ Stoplamp switchp. 1414
JUMPER III – B3FG01HVP0 – Removing – Refitting _ Vacuum pumpp. 1416
JUMPER III – B3FG6QP0 – Removing – refitting _ Front brake discp. 1423
JUMPER III – B3FG6RP0 – Removing – refitting _ Front brake padsp. 1426
JUMPER III – B3FG6SP0 – Removing – refitting _ Parking brake cablesp. 1429
JUMPER III – B3FG6TP0 – Removing – refitting _ Rear brake padsp. 1436
JUMPER III – B3FG6UP0 – Removing – refitting _ rear brake caliperp. 1440
JUMPER III – B3FG6WP0 – Removing – refitting _ Rear wheel sensorp. 1443
JUMPER III – B3FG6XP0 – Removing – refitting _ Front wheel sensorp. 1445
JUMPER III – B3FG6YP0 – Removing – refitting _ Rear brake discp. 1447
JUMPER III – B3FG6ZP0 – Removing – refitting _ front brake caliperp. 1450
JUMPER III – B3FG7AP0 – Removing Refitting ABS ESP ECUp. 1453
JUMPER III – B3FG7EP0 – Removing refitting _ Hydraulic valve block ABS ESPp. 1455
JUMPER III – B3FG55K1 – Removing – refitting _ Stop lamp switchp. 1458
JUMPER III – B3FG70P0 – Removing – refitting _ Parking brake shoesp. 1463
JUMPER III – B3FG75P0 – Removing – refitting _ Pedal bracketp. 1466
JUMPER III – B3FG77P0 – Removing – refitting _ Master cylinderp. 1471
JUMPER III – B3FG78P0 – Removing – refitting _ Brake servop. 1474
JUMPER III – B3FI0NP0 – Draining – filling – bleeding _ Brake circuitp. 1479
CITROEN WIRING1p. 1485
Additional Heatin and Under Body Searp. 1485
Additional Heating installp. 1487
Additional Heating Unit wiringp. 1489
Additional Heating Unitp. 1491
Air Conditioningp. 1493
Alarm principlep. 1495
alarm wiringp. 1497
Alarm.pp. 1499
Alarmp. 1501
allocation of PSF0 fuses 1p. 1507
allocation of PSF0 fusesp. 1510
Audio System installp. 1513
Audio System sympp. 1515
Audio System wiringp. 1517
Audio Systemp. 1519
Bedding Beam Headlingp. 1521
Brake info installp. 1523
Brake info wiringp. 1525
Brake infop. 1527
Brake Lamps installp. 1533
Brake Lamps wiringp. 1535
Brake Lampsp. 1537
central locking installp. 1539
Central locking sympp. 1541
Central locking. wiringp. 1543
Central lockingp. 1545
Central Storage Compatrment installp. 1547
Central Storage Compatrmentp. 1549
Comfort and Conveinece installp. 1551
Comfort and Conveinece wiringp. 1553
Confort and Convienice installp. 1555
Confort and Convienicep. 1557
Cruise Controlp. 1559
diagnostic socketp. 1561
Dipped Beam Beam Beam Headlamps intallp. 1565
Dipped Beam Beam Beam Headlamps wiringp. 1567
Direction Indeicators Side Repeaters Hazard Warning Lamps installp. 1569
Direction Indeicators Side Repeaters Hazard Warning Lamps wiringp. 1571
Direction Indeicators Side Repeaters Hazard Warning Lampsp. 1573
Driver Informationp. 1575
Electricp. 1577
Electric windows installp. 1579
Electric windows wiringp. 1581
Electric windowsp. 1583
Electrically Managed Suspension intallp. 1585
Electrically Managed Suspensionp. 1587
Electronic controlled Mirror intallp. 1589
Electronic managed wiringp. 1591
engine compartment fuse box (BF01)p. 1593
Engine Computer Inforationp. 1596
Engine Cooland and Other Infomationp. 1598
engine cooling Install 1p. 1600
engine cooling Install 2p. 1602
engine cooling Install 3p. 1604
engine cooling Install 4p. 1606
engine cooling Install 5p. 1608
engine cooling Install 6p. 1610
engine cooling Install 7p. 1612
engine cooling install 8p. 1614
Engine Cooling principle1p. 1616
Engine Cooling principle2p. 1618
Engine Cooling principle3p. 1620
Engine Cooling Wiring 1p. 1622
Engine Cooling Wiring 2p. 1624
Engine Cooling Wiring 3p. 1626
Engine Cooling Wiring 4p. 1628
Engine Cooling Wiring 5p. 1630
Engine Cooling Wiring 6p. 1632
Engine Coolingp. 1634
Engine Ignition installp. 1636
Engine Ignition wiringp. 1638
Engine Ignitionp. 1640
Engine Oil Information installp. 1642
Engine Oil Information wiringp. 1644
Engine Oil Informationp. 1646
Engine Speed Infop. 1648
Engine Starting Wiringp. 1650
Engine Startingp. 1652
Exterior temp info wiringp. 1654
Exterior temp infop. 1656
Exterior temp wiringp. 1657
Fog Lamps stallp. 1659
Fog Lamps wiringp. 1661
Fog Lampsp. 1663
Fuel Level Information installp. 1665
Fuel Level Information wiringp. 1667
Fuel Level Informationp. 1669
general layout of ECUsp. 1671
general location of interconnections (cab)p. 1672
harness installation diagrams (cab)p. 1673
Headlamp wash installp. 1674
Headlamp wash principlep. 1676
Headlamp wash wiringp. 1678
Headlamp washersp. 1680
Heated Mirrorsp. 1686
Heated Seats and Comfort and Conveniecep. 1688
Heated Seats installp. 1690
Heated Seats wiringp. 1692
Heated Seatsp. 1694
Heating Rear Screen Heater Rrear View Mirrorp. 1696
Height Corrections and Healamp Correctors installp. 1698
Height Corrections and Healamp Correctors wiringp. 1700
Height Corrections and Healamp Correctorsp. 1702
Horn installp. 1704
Horn wiringp. 1706
Hornp. 1708
Hyudralic Suspension sympp. 1710
Hyudralic Suspensionp. 1712
Imobilizer installp. 1714
Imobilizer sympp. 1716
Imobilizer wiringp. 1718
Imobilizerp. 1720
instrument Panel system princeplep. 1722
instrument Panel system wiringp. 1724
interconnections management 1p. 1726
interconnections managementp. 1734
Lighting and 12v Sockerp. 1742
management of splicesp. 1744
Marker Lamosp. 1761
Marker Lamps installp. 1763
Marker Lamps wiringp. 1765
mirrorsp. 1767
Multilexed Network Interconnectionp. 1769
Parking Assistant Camerap. 1771
Parking Assistantp. 1773
Passenger Comjpartmentp. 1775
Passenger Comparment installp. 1777
Passenger Comparment wiringp. 1779
Passenger Comparmentp. 1781
power steering installp. 1785
power steering sympp. 1787
power steering wiringp. 1789
Power Steeringp. 1791
Power Unit 1p. 1793
Power Unitp. 1795
protection and dorsp. 1797
Rain sensorp. 1803
Rear Additional Aicronp. 1809
Reversing Lamosp. 1811
Screem wipe amd wash intsallp. 1813
Screem wipe amd wash principlep. 1815
Screem wipe amd wash sympp. 1817
Seat belts amd air bags install 1p. 1819
Seat belts amd air bags install 2p. 1821
Seat belts amd air bags prip. 1823
Seat belts amd air bags wirinf 1p. 1825
Seat belts amd air bags wiring 2p. 1827
Seat belts amd air bagsp. 1829
Side Lampsp. 1835
Stability Control installp. 1837
Stability Control wiringp. 1839
Stability Controlp. 1841
Tachographp. 1843
Talematics installp. 1845
Talematics sympp. 1847
Talematics wiringp. 1849
Talematicsp. 1851
Telematics installp. 1853
Telematics wiringp. 1855
Ventalitation Heating installp. 1857
Ventalitation Heatingp. 1859
Ventalitation Heating.wiringp. 1861
Washing and wiping wiringp. 1863
Washing and wipingp. 1865
wiring sympp. 1867
CITROEN WIRING2p. 1869
Additional Heating Unitp. 1869
Allocation of PSF0 Fusesp. 1871
Diagnostic Socketp. 1875
Dipped Beam Main Beam Headlingp. 1880
Direction Indicators Side Repeaters Hazard Warning Lamosp. 1882
Displaying of the diagramp. 1884
Electronic Injectionp. 1889
Height Correctors and Headlamps Correctorsp. 1891
Interconnections managementp. 1893
management of splicesp. 1900
Rain Sensorp. 1915
Seat Belts and AirBagsp. 1917
Side Lampsp. 1919
Tachographp. 1921
DOORSp. 1923
JUMPER III – C4BG010SP0 – Removing – refitting _ Hinged rear door glassp. 1923
JUMPER III – C4CG5DP0 – Removing – refitting _ Front doorp. 1930
JUMPER III – C4CG5FP0 – Removing – refitting _ Rear doorp. 1935
JUMPER III – C4CG5KP0 – Removing – refitting _ Rear door hingesp. 1942
JUMPER III – C4CG010DP0 – Removing – refitting _ Side sliding door windowp. 1945
JUMPER III – C4CG010FP0 – Removing – refitting _ Stepp. 1954
JUMPER III – C4CG011RP0 – Removing – Refitting _ The side sliding doorp. 1957
JUMPER III – C4CG011XP0 – Removing – Refitting _ Side sliding door windowp. 1972
JUMPER III – C4CG59P0 – Removing – refitting _ Exterior mirrorp. 1980
JUMPER III – C4CH74P0 – Replacement _ Sliding side door upper rail assemblyp. 1983
JUMPER III – C4CS13P0 – Stripping-assembling _ The side sliding doorp. 1993
JUMPER III – C4CS14P0 – Stripping – Re-assembling _ Rear right doorp. 2003
JUMPER III – C4CS15P0 – Stripping-assembling _ Rear left doorp. 2011
JUMPER III – C4CS16P0 – Stripping-assembling _ Exterior mirrorp. 2018
JUMPER III – C4CS19P0 – Stripping-assembling _ Front doorp. 2024
JUMPER III – C4CS0104P0 – Stripping – Re-assembling _ Front doorp. 2038
JUMPER III – C4CS0105P0 – Stripping – Re-assembling _ The side sliding doorp. 2052
JUMPER III – C5DG1SP0 – Removing – refitting _ Front side door fixed windowp. 2063
JUMPER III – C5DG1TP0 – Removing – refitting _ Front window mechanismp. 2070
JUMPER III – C5DG010JP0 – Removing – refitting _ Sliding side door railp. 2071
JUMPER III – C5GG0138P0 – Removing – Refitting _ Rear seat frame (Crew cab)p. 2073
JUMPER III – C5GG0139P0 – Removing – Refitting _ Rear seat trims (Crew cab)p. 2076
ELECTRIC UNITSp. 2087
JUMPER III – B3FG6WP0 – Removing – refitting _ Rear wheel sensorp. 2087
JUMPER III – B3FG6WP0 – Removing _ Refitting – hydraulic valve block ABS ESPp. 2089
JUMPER III – B3FG6XP0 – Removing – refitting _ Front wheel sensorp. 2092
JUMPER III – B3FG7AP0 – Removing and Refitting ABS ESP ECUp. 2094
JUMPER III – C5DG1PP0 – Removing – refitting _ Sun visor modulep. 2096
JUMPER III – D6AB0122P0 – Location _ Engine harnessp. 2100
JUMPER III – D6AG013JP0 – Removing – Refitting _ Passenger compartment harnessp. 2103
JUMPER III – D6AG013KP0 – Removing – Refitting _ Rear electrical harnessp. 2109
JUMPER III – D6AG013LP0 – Removing – Refitting _ Dashboard harnessp. 2118
JUMPER III – D6AM03P0 – Repair _ Electrical harnessesp. 2121
FASCIA AND PANEL ASSEMBLYp. 2136
JUMPER III – C5DG010DP0 – Removing – refitting _ Tachographp. 2136
JUMPER III – C5FG3UP0 – Removing – refitting _ Instrument panelp. 2140
JUMPER III – C5FG3VP0 – Removing – refitting _ Dashboardp. 2143
JUMPER III – C5FG3WP0 – Removing – refitting _ Fascia crossmemberp. 2147
JUMPER III – C5FG012ZP0 – Removing – Refitting _ Air conditioning control panelp. 2151
JUMPER III – C5FG015KP0 – Removing – Refitting _ Fascia panel air ventsp. 2154
JUMPER III – C5FG0192P0 – Removing – Re…_ Fascia storage compartment (R.H.Dp. 2158
JUMPER III – C5FG0193P0 – Removing – Refitting _ Dashboard (R.H.Dp. 2163
JUMPER III – C5FG0194P0 – Removing – Refitting – Automatic air conditionng control panelp. 2167
JUMPER III – C5FS08P0 – Stripping-assembling _ Dashboardp. 2173
JUMPER III – C5FS0114P0 – Stripping – Re-assembling _ Dashboard (R.H.Dp. 2188
JUMPER III – C5HG010VP0 – Removing – refitting _ Air blower control(Rear )p. 2203
GEARBOXp. 2207
JUMPER III – B1BG019YP0 – Removing – Refitting _ Engine – Gearboxp. 2207
JUMPER III – B2BB1AP0 – General specifications _ Clutchp. 2221
JUMPER III – B2BB19P0 – Tightening torque _ Clutchp. 2223
JUMPER III – B2BB0101P0 – Identification – Data _ Clutchp. 2225
JUMPER III – B2BG011FP0 – Removing – Refitting _ Clutch mechanismp. 2227
JUMPER III – B2BG27P0 – Removing – refitting _ Hydraulic clutch controlp. 2236
JUMPER III – B2BI06P0 – Bleeding _ Hydraulic clutch controlp. 2243
JUMPER III – B2CE0101P0 – Checking — adjusting _ Bearing play – input shaftp. 2245
JUMPER III – B2CG010CP0 – Refitting _ MLGU6 manual gearboxp. 2248
JUMPER III – B2CG010EP0 – COMPONENTS INTERNAL TO THE GEARBOX (MECHANICAL).p. 2258
JUMPER III – B2CG010EP0 – STRIPPING-ASSEMBLING COMPONENTS INTERNAL TO THE GEARBOX (MECHANICAL TYPE MLGU6p. 2287
JUMPER III – B2CG0102P0 – Removing – refitting _ Gearbox controlsp. 2316
JUMPER III – B2CG0108P0 – Dismantling _ Manual gearboxp. 2323
JUMPER III – B2CGBZP0 – Removing – refitting _ Manual gearbox (Type MLGU)p. 2330
JUMPER III – B2CGC1P0 – Removing – refitting _ Drive shaft sealsp. 2339
JUMPER III – B2CI1LP0 – Drain-refill _ Manual gearbox mlgu6p. 2345
JUMPER III – B2CS0101P0 – Re-assembling _ MLGU6 manual gearboxp. 2347
JUMPER III – B2CS0103P0 – Stripping _ gearboxp. 2350
HVACp. 2352
JUMPER III – B1BG019XP0 – Removing – Refitting _ Ancillary drive beltp. 2352
JUMPER III – C5FG012ZP0 – Removing – Refitting _ Air conditioning control panelp. 2362
JUMPER III – C5FG015KP0 – Removing – Refitting _ Fascia panel air ventsp. 2365
JUMPER III – C5FG0192P0 – Removing – Re…_ Fascia storage compartment (R.H.Dp. 2369
JUMPER III – C5FG0194P0 – Removing – Refitting – Automatic air conditioning control panelp. 2374
JUMPER III – C5HB012VP0 – Technical note _ Check of the air conditioning circuitp. 2380
JUMPER III – C5HG01A9P0 – Removing – Refitting _ External temperature sensorp. 2385
JUMPER III – C5HG01B3P0 – Removing – Refitting _ Air conditioning compressorp. 2389
JUMPER III – C5HG01CYP0 – Removing – Refitting _ Pollen filterp. 2392
JUMPER III – C5HG5NP0 – Removing – refitting _ Air blowerp. 2396
JUMPER III – C5HG5PP0 – Removing – refitting _ Air blower speed control componentp. 2398
JUMPER III – C5HG5UP0 – Removing – refitting _ Air conditioning fluid pipesp. 2399
JUMPER III – C5HG5WP0 – Removing – refitting _ heater matrixp. 2407
LIGHTINGp. 2410
JUMPER III – B3EG46P0 – Removing – refitting _ Steering wheel controlsp. 2410
JUMPER III – C5DG1PP0 – Removing – refitting _ Sun visor modulep. 2415
JUMPER III – C5EE04P0 – Check – Adjustment _ Headlampp. 2419
JUMPER III – C5EG2FP0 – Removing – refitting _ Third brake lightp. 2424
JUMPER III – C5EG2HP0 – Removing – refitting _ Rear lamp clusterp. 2426
JUMPER III – C5EG2JP0 – Removing – refitting _ Headlampp. 2427
JUMPER III – C5EG010GP0 – Removing – Refitting _ Courtesy light lampsp. 2431
JUMPER III – C5EG011TP0 – Removing – Refitting _ Tail lampp. 2434
JUMPER III – C5EM0102P0 – Overhaul _ Polycarbonate headlamp glassp. 2438
POWER STEERINGp. 2447
JUMPER III – B1BG019XP0 – Removing – Refitting _ Ancillary drive beltp. 2447
JUMPER III – B3EG4EP0 – Removing – refitting _ Steering mechanismp. 2457
JUMPER III – B3EG48P0 – Removing – refitting _ Steering mechanismp. 2465
ROOF AND HEADLINERp. 2473
JUMPER III – C4DH1WP0 – Replacement _ Rear roof panel – bowsp. 2473
JUMPER III – C4DH1XP0 – Replacement _ Upper rear crossmember, completep. 2480
JUMPER III – C5CM0103P0 – Repair _ Impact on the laminated windows principlesp. 2492
JUMPER III – C5CM0106P0 – Repair _ Scratch on glassp. 2502
JUMPER III – C5DG1PP0 – Removing – refitting _ Sun visor modulep. 2506
JUMPER III – C5GG6RP0 – Removing – refitting _ Headliningp. 2510
JUMPER III – C5GG010XP0 – Removing – refitting _ Headliningp. 2514
JUMPER III – C5GG010YP0 – Removing – refitting _ Gloveboxp. 2520
SEATSp. 2522
JUMPER III – C4BG010TP0 – Removing – refitting _ False floorp. 2522
JUMPER III – C5GG01AGP0 – Removing – Refitting _ FRONT BENCHSEAT (row 1)p. 2527
JUMPER III – C5GG01BXP0 – Removing – Refitting _ Front seat drawerp. 2530
JUMPER III – C5GG6UP0 – Removing – refitting _ Driver’s seatp. 2533
JUMPER III – C5GG6WP0 – Removing – refitting _ Front carpetp. 2536
JUMPER III – C5GG010WP0 – Removing – refitting _ Rear seats (row 2)p. 2540
JUMPER III – C5GG010ZP0 – Removing – Refitting _ Rear seats (row 3)p. 2542
JUMPER III – C5GG0110P0 – Removing – refitting _ Front seatp. 2544
JUMPER III – C5GM0103P0 – Repair _ Seat trimp. 2552
JUMPER III – C5GM0104P0 – Repair _ Seat trim (Leather)p. 2560
JUMPER III – C5GS0WP0 – Stripping-assembling _ Front passenger seatp. 2569
JUMPER III – C5GS0XP0 – Stripping-assembling _ Driver’s seatp. 2578
JUMPER III – C5GS0YP0 – Stripping-assembling _ Front passenger bench seatp. 2587
JUMPER III – C5GS010AP0 – Stripping – Re-assembling _ Rear bench seat (Row 2)p. 2598
JUMPER III – C5GS010BP0 – Stripping-assembling _ Rear bench seat (Row 3)p. 2629
JUMPER III – C5GS0109P0 – Stripping-assembling _ Front seatp. 2656
JUMPER III – C5JG014NP0 – Removing – Refitting _ Rear seat belt (Crew cab )p. 2672
JUMPER III – C5JG0111P0 – Removing – refitting _ Seat belt (Row 3)p. 2674
JUMPER III – C5JG0114P0 – Removing – refitting _ Seat belt (Row 2)p. 2678
JUMPER III – C5JH0WP0 – Replace _ Pre-tensioning partsp. 2687
JUMPER III – C5JH0104P0 – Replacement _Pyrotechnic componentsp. 2690
JUMPER III – C5JM08P0 – Dactivation Activation _ Central airbag and seatbeltp. 2695
JUMPER III – C5JM0106P0 – Dactivation Activation _ Pyrotechnic systemsp. 2697
SIDE STRUCTUREp. 2699
JUMPER III – C4CG010DP0 – Removing – refitting _ Side sliding door windowp. 2699
JUMPER III – C4CG010EP0 – Removing – refitting _ Side mouldings exterior protectionp. 2708
JUMPER III – C4CG011XP0 – Removing – Refitting _ Side sliding door windowp. 2711
JUMPER III – C4CG0160P0 – Removing – Refitting _ Door aperture sealsp. 2719
JUMPER III – C4CH6FP0 – Replacement _ Lower RH intermediate closing platep. 2724
JUMPER III – C4CH6GP0 – Replacement _ Door frame upper closing panelp. 2730
JUMPER III – C4CH6HP0 – Replacement _ Front side panel _ Top horizontal and verticalp. 2741
JUMPER III – C4CH6MP0 – Replacement _ Partial rear side panel rear inner panelp. 2753
JUMPER III – C4CH6NP0 – Replacement _ Rear side panel – top horizontal and verticalp. 2759
JUMPER III – C4CH6PP0 – Replacement _ Lower part of the front left exterior panelp. 2775
JUMPER III – C4CH6TP0 – Replacement _ Front longeron corep. 2784
JUMPER III – C4CH6VP0 – Replacement _ Part cab door framep. 2789
JUMPER III – C4CH6WP0 – Replacement _ Upper part of the front left exterior pillarp. 2807
JUMPER III – C4CH6XP0 – Replacement _ Front pillar strengthenerp. 2816
JUMPER III – C4CH6YP0 – Replacement _ Windscreen pillar inner panelp. 2821
JUMPER III – C4CH6ZP0 – Replacement _ Windscreen aperture pillar strengthenerp. 2825
JUMPER III – C4CH68P0 – Replacement _ Partial front RH outer pillarp. 2829
JUMPER III – C4CH75P0 – Replacement _ Intermediate upper RH closing panelp. 2838
JUMPER III – C4CH76P0 – Replacement _ Front LH exterior pillar inner panelp. 2848
JUMPER III – C4CH77P0 – Replacement _ Cab door frame assemblyp. 2852
JUMPER III – C4CH79P0 – Replacement _ Partial rear RH side panelp. 2867
JUMPER III – C5CG010ZP0 – Removing – Refitting _ Side panel glassp. 2878
JUMPER III – C5CG0108P0 – Removing – refitting _ Rear quarter windowp. 2885
JUMPER III – C5CG0109P0 – Removing – refitting _ Side panel windowp. 2890
STEERINGp. 2900
JUMPER III – B1BG019XP0 – Removing – Refitting _ Ancillary drive beltp. 2900
JUMPER III – B3EB1GP0 – Tightening torques _ power assisted steeringp. 2910
JUMPER III – B3EF0HP0 – Timing _ Straight-on position of steering rackp. 2916
JUMPER III – B3EG4EP0 – Removing – refitting _ Steering mechanismp. 2920
JUMPER III – B3EG43P0 – ROTARY CONNECTOR (ESP STEERING ANGLE).p. 2928
JUMPER III – B3EG44P0 – Removing – refitting _ Steering wheelp. 2935
JUMPER III – B3EG45P0 – Removing – refitting _ Steering lockp. 2938
JUMPER III – B3EG46P0 – Removing – refitting _ Steering wheel controlsp. 2941
JUMPER III – B3EG47P0 – Removing – refitting _ Steering columnp. 2946
JUMPER III – B3EG48P0 – Removing – refitting _ Steering mechanismp. 2949
JUMPER III – B3EI0FP0 – Drain and refilling – bleeding _ Power steering circuitp. 2957
SUSPENSIONp. 2959
JUMPER III – B3BB2QP0 – Tightening torques _ Suspensionp. 2959
JUMPER III – B3BF0LP0 – Adjustment _ Placing at the rear axle tightening reference heightp. 2970
JUMPER III – B3BG4KP0 – Removing – refitting _ Front anti -roll barp. 2972
JUMPER III – B3BG4NP0 – Removing – refitting _ Rear damperp. 2976
JUMPER III – B3BG4PP0 – Removing – Refitting _ Suspension bladep. 2978
JUMPER III – B3BG4QP0 – Removing – refitting _ Front suspension legp. 2980
JUMPER III – B3BG4TP0 – Dismantling -FRONT DAMPER – SPRING ASSEMBLY (ON THE WORK BENCH)..p. 2991
JUMPER III – B3BG0107P0 – Removing – refitting _ Front anti-roll bar rodp. 2999
JUMPER III – B3CG2HP0 – Removing – refitting _ Front suspension lower armp. 3001
JUMPER III – B3CG2JP0 – Removing – refitting _ Front subframep. 3006
JUMPER III – B3CG2KP0 – Removing – refitting _ Front pivotp. 3011
JUMPER III – B3CG2LP0 – Removing – refitting _ Front hub carrier ball-jointp. 3020
JUMPER III – B3CJ0XP0 – Overhaul _ Pivotp. 3024
JUMPER III – B3DB1GP0 – General specifications _ Rear suspension – Suspensionp. 3031
JUMPER III – B3DG012RP0 – DISMANTLING – RE-ASSEMBLY FRONT DAMPER – SPRING ASSEMBLY (ON THE WORK BENCH)p. 3039
JUMPER III – B3DG012RP0 – Removing – Refitting _ Suspension blade rear flexible mountingsp. 3047
JUMPER III – B3DG012RP0 – Removing – SUSPENSION BLADE REAR FLEXIBLE MOUNTINGSp. 3054
JUMPER III – B3DG012RP0 – Removing SUSPENSION BLADE REAR FLEXIBLE MOUNTINGSp. 3061
JUMPER III – B3DGV9P0 – Removing – refitting _ Rear suspensionp. 3068
JUMPER III – B3DGVBP0 – Removing – refitting _ Rear stub axlep. 3077
JUMPER III – B3DGVCP0 – Removing – refitting _ Rear hubp. 3081
JUMPER III – B3DGVRP0 – Removing – REAR SUSPENSION BLADE RUBBER BUSHES ON BODYp. 3085
JUMPER III – B3DGVRP0 – Removing – refitting _ Rear suspension blade rubber bushes on bodyp. 3094
TRANSMISSIONp. 3103
JUMPER III – B2FB010UP0 – Tightening torques _ Driveshaftsp. 3103
JUMPER III – B2FG0SP0 – Removing – refitting _ Driveshaftsp. 3105
JUMPER III – B2FH0104P0 – Replacement _ Driveshaft gaitersp. 3112
JUMPER III – B2GB0102P0 – Tightening torques _ road wheelsp. 3125
WIPERS AND WASHERSp. 3127
JUMPER III – B3EG46P0 – Removing – refitting _ Steering wheel controlsp. 3127
JUMPER III – C5DG1NP0 – Removing – refitting _ Front windscreen wiper mechanismp. 3132
JUMPER III – C5DG1VP0 – Removing – refitting _ Rain sensorp. 3135

What This Peugeot Boxer Service Manual Enables

Because the Boxer, Jumper, Relay, Ducato, Manager and Promaster share the same engineering, this manual supports the full range of jobs these vans are used for. That includes timing chain work on the PUMA engines, cylinder head removal on the vehicle, oil pump alignment, fuel high pressure pump and injector replacement, clutch and gearbox overhaul on the MLGU and M40 units, driveshaft and seal replacement, front and rear suspension repairs, power steering bleeding, and the kind of electrical tracing that usually stops a job until the right diagram is found.

Correct specifications are the difference between a repair that lasts and a comeback. Torque values for the engine/gearbox coupling bolts, cylinder head bolts, fuel high pressure unions, suspension components, steering mechanism and hub nuts are all printed here. Oil capacities and pressures for the Euro 4 and Euro 5 PUMA engines, turbocharger boost pressures, fuel supply pressures and axle geometry values are all given. Without these numbers, critical fasteners get tightened by feel and fluid levels get estimated. With them, the job is done to the standard the vehicle was built to.

The manual is delivered as an instant PDF download after payment. There is no shipping and no waiting. It can be opened on a laptop, tablet or phone in the workshop, and any page or section can be printed if a paper copy is more practical while working under the vehicle. Everything from the foreword and engine data through to the wiring diagram sections is in the one file.

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