Powerscreen XR400S & XA400S India Illustrated Parts Catalog PDF

Description

This Powerscreen XR400S & XA400S India Illustrated Parts Catalog PDF is a 333-page parts reference for the XR400S and XA400S machines built for the India market. It is organized around assembly breakdowns and part listings, so the reader can move from a machine area to an exploded view, identify the item number, and match it to the listed part number and description. The catalog opens with ordering and identification guidance before moving into chassis, tracks, hopper, VGF, power pack, jaw, conveyor, platform, electrical and chute sections.

File Details

• Manual type: Illustrated Parts Catalog
• Brand / model: Powerscreen XR400S and XA400S
• Language: English
• Page count: 333
• File format: PDF

Chapters Covered

• General Information
• Spare Parts Ordering Procedure
• Spare Parts Order Form
• Understanding Your Machine Serial Number
• Parts Support – Good Practise Advice
• Where to Find Your Track Identification Plate
• Where to Find Your Engine Serial Plate
• Finding the Software Version of Your PDM and PLC
• Machine Navigation
• Types of Liners
• Paint Codes
• Chassis
• Tracks
• Hopper, VGF and Pre-Screen
• Power Pack
• Hydraulic Tank
• Jaw / Crusher
• Product and Dirt Conveyors
• Catwalk and Access Ladders
• Control Panel and Harnesses
• Fines Chute, Feed Chute and Flipper

General Information and Ordering Guidance

The front section explains how spare parts orders are put together: machine serial number, figure number, item number, part number, part description and quantity. It also includes the spare parts order form, a serial number decoding example for the XR400S, parts support advice for hydraulic pumps, track parts, engine parts and electrics, track identification plate locations for Strickland, Terex, Terex/Trackline and RMS DUX tracks, engine serial plate locations for Caterpillar, Deutz and Scania examples, PDM and PLC software version sticker locations, machine navigation with the feed end identified as the back of the machine, liner profiles and the Powerscreen Green RAL 5021 paint code.

Chassis Assembly

Figure 02 covers the chassis assembly in several breakdowns: chassis assembly 1 and 2, horn assembly, tunnel assembly, tunnel spraybar, magnet speed control valve and hoses, magnet assembly, chassis components, jaw mounting plates, control box, right and left chassis hydraulics, proportional valve breakdown and water manifold. These pages are useful when tracing chassis-mounted components, hydraulic routing and the small brackets and fasteners that are easy to misidentify from a general view.

Tracks

Figure 03 handles tracks. The catalog includes a Strickland tracks assembly and part listings for Teng tracks, with track frames, hydraulic motors, motion control valves, gearboxes, track links, sprockets, rollers, shoes, master pins, idler groups, recoil springs, grease tensioners and related hardware. Track serial numbers are called out as required for ordering, which is important because the catalog notes more than one track supplier.

Hopper, VGF and Pre-Screen

Figure 04 is one of the largest groups. It covers hopper side and tail assemblies, support legs, struts, cylinders and guards, wear plates, extended hopper side plates, the VGF assembly and components, the VGF vibrating unit, drive and non-drive shafts, bearing housings, motor assembly, and the pre-screen option with its hopper sections, locking pins, VGF wear plates, spring mounts, drive shaft weights and bearings, mesh frame, mesh clamps and back parts.

Power Pack and Hydraulic Tank

Figure 05 covers the CAT C9 Tier 3 power pack and its canopy, LHS canopy door and closure guard, power pack canopy components, battery, diesel tank, air filter and header tank, PT Tech clutch with fittings, hydraulic pumps, proportional valve breakdown, drive assembly and the PT Tech clutch service kits. Figure 06 covers the hydraulic tank assembly. These sections are for buyers who need to identify power-pack-side parts by assembly rather than by generic description.

Jaw and Crusher Assemblies

Figure 08 covers the jaw and crusher assemblies for both XR400 and XA400 variants: jaw breakdowns, flywheel assembly, main frame breakdowns, slot inserts, toggle assemblies and beams, cylinders, retention rods, manifolds, hydraulic guards, guide rails, retained spring mechanisms, swingstock overview, jawstock, eccentric, drive-side and non-drive-side bearing assemblies, and pulley guards. The separate XR400 and XA400 figure sets make it easier to stay with the correct assembly for the machine in front of you.

Product and Dirt Conveyors

Figure 10 is split between product and dirt conveyors. Product conveyor pages cover the assembly breakdown, feedboot, guards and idler drum, five product conveyor breakdowns, dust covers and drive drum assembly. Dirt conveyor pages cover the feedboot, tail guard, tail assembly, tail drum guard, tail drum, tail plough, head assembly and components, nip guard, head scraper and head drum. These exploded views are supported by part listings for rollers, skirt rubber, clamps, drums, bearings, motors, scrapers and guards.

Platforms, Electrical and Chutes

Figure 11 covers the catwalk and access ladders, including the main platform, central access ladder and LHS access ladder. Figure 12 covers the Tier 3 control panel door, control panel layout, control panel connections, engine harness and components, X400S RHS and LHS harnesses, and the PT Tech clutch harness. Figure 14 covers fines chute overview, flip door, cross member, flip plate and components, rear door, removable and bolt-on panels, fines chute rubbers, feed chute breakdown, feed chute components, safety grid, spraybar and the optional flipper assembly.

Why this Powerscreen XR400S and XA400S parts catalog is useful

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When a machine is down, the expensive part is often not the big casting but the bracket, clamp, hose, pin or fastener that cannot be identified from a description alone. This catalog gives the XR400S and XA400S owner, fitter or parts buyer an assembly-led way to find the right item: start at the machine area, follow the exploded view, read the item number, then confirm the part number and description in the listing. That process is especially valuable on a machine with options, because the catalog separates standard hopper and VGF content from pre-screen option pages, and separates XR400 from XA400 jaw and frame sections. It also includes the ordering details that make a parts request useful: machine serial number, figure number, item number, part number, description and quantity. Delivered as an instant PDF download, the catalog can be kept on a phone, tablet or laptop in the workshop, printed for the parts office, or filed with the machine records. No shipping and no waiting for a physical book.