Raymond 4100 & 4200 Stand-Up Counterbalanced Lift Truck With the ACR System Maintenance Manual SN 00001 & up – PDF DOWNLOAD

Description

Raymond 4100 & 4200 Stand-Up Counterbalanced Lift Truck With the ACR System Maintenance Manual SN 00001 & up – PDF DOWNLOAD

FILE DETAILS:

Raymond 4100 & 4200 Stand-Up Counterbalanced Lift Truck With the ACR System Maintenance Manual SN 00001 & up – PDF DOWNLOAD

Language : English
Pages : 365
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Raymond 4100 & 4200 Stand-Up Counterbalanced Lift Truck With the ACR System Maintenance Manual SN 00001 & up – PDF DOWNLOAD

Page Revision Record:
This section is a record of all revised pages in this manual. Whenever a page is revised, this section
is updated and included in the revision package.
Pages are revised due to technical and non-technical changes described as follows:
• Technical changes – These changes are identified by a vertical line (change bar) in the left
margin next to the change. Pages affected by technical changes are identified with
“Page Revised: Mo/Day/Yr” in the footer. These pages are also available on the Raymond iNet.
• Non-technical changes – These changes consist of typographical and grammatical corrections,
paragraph renumbering, repagination, and so on. Non-technical changes are not identified
with a change bar, however, affected pages are identified with “Page Revised: Mo/Day/Yr” in
the footer.

TABLE OF CONTENTS:

Raymond 4100 & 4200 Stand-Up Counterbalanced Lift Truck With the ACR System Maintenance Manual SN 00001 & up – PDF DOWNLOAD

Page Revision Recordiii
Service Bulletin List iv
Product Improvement Notice Listv
How to Use This Manual 1-1
Map of the Manual1-2
Manual Design1-3
Abbreviations and Symbols1-4
Safety2-1
Safety Definitions 2-2
General Safety 2-3
Battery Safety 2-5
Static Precautions 2-7
Jacking Safety 2-8
Towing Safety 2-9
Welding Safety2-10
Systems Overview3-1
Introduction 3-2
Lift Truck Specifications 3-3
FlashWare 3-4
Operator Display 3-11
Modes of Operation 3-12
Cold Storage 3-23
Storage 3-24
Scheduled Maintenance 4-1
Scheduled Maintenance Guidelines4-2
Maintenance Minder™ Tool4-3
Initial 90 Day/250 HD Maintenance 4-5
Every 180 Days or 500 Deadman Hours (HD) 4-6
Every 360 Days or 2000 Deadman Hours (HD)4-9
Contactor Tip Inspection 4-10
Lift Chains 4-11
Fork Inspection 4-12
Troubleshooting 5-1
Electrical Troubleshooting 5-2
Hydraulic Troubleshooting5-15
Symptom Tables: Hydraulic Functions5-16
Symptom Tables: Drive Units 5-19
Symptom Tables: Travel Functions 5-20
Symptom Tables: Electrical Symptoms 5-22
Messages, Codes, and Tests 6-1
Summary List 6-2
Messages and Codes 6-7
Digital Input Tests 6-29
Analog Tests6-47
Output Tests 6-81
Component Procedures 7-1
List of Component Procedures 7-2
Component Locator Photos7-5
Steering and Controls 7-9
Table of Contents Models 4100/4200 Maintenance Manual
ii Publication: 1060345, Re-issued: 01 Jul 2010
Drive and Brake 7-23
Electrical Components7-41
Hydraulic Components 7-63
Mast 7-73
Theory of Operation 8-1
System Architecture 8-2
Systems Overview 8-3
Traction System Theory8-6
Steering System Theory8-8
Lift/Lower System Theory 8-9
Pinout Matrix 8-13
Appendix A-1
Lubrication Specification ChartA-2
Thread Adhesives, Sealants, and Lubricants A-3
Component Specific Torque Chart A-4
Torque Chart – Standard (Ferrous)A-5
Torque Chart – Metric A-6
Torque Chart – Standard (Brass) A-7
Decimal Equivalent Chart A-8
Standard/Metric ConversionsA-10
Index I-1

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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