Raymond 7500 7520 Reach-Fork® Truck Parts Manual SN 31001 and up – PDF DOWNLOAD

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Raymond 7500 7520 Reach-Fork® Truck Parts Manual SN 31001 and up – PDF DOWNLOAD

FILE DETAILS:

Raymond 7500 7520 Reach-Fork® Truck Parts Manual SN 31001 and up – PDF DOWNLOAD

Language : English
Pages : 959
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Raymond 7500 7520 Reach-Fork® Truck Parts Manual SN 31001 and up – PDF DOWNLOAD

SECTION 1 General Information
Hardware 1-2
Critical 1-16
Recommended 1-51
SECTION 2 Finish & Accessories
Frame Assembly, Dockstance 2-2
Frame Assembly, Fore/Aft Stance 2-5
Battery Spacer, Adjuster 2-8
Battery Roller Assembly 2-10
Finish Instructions 2-12
Finish Intructions 2-20
Tractor Cover Installation, Fore/Aft Stance 2-30
Top Cover Assembly, Fore/Aft Stance 2-38
Top Cover Installation, Dockstance 2-41
Top Cover Assembly, Dockstance 2-46
Deadman and Floor Pad Installation 2-48
Battery Cover Installation, Steel Set 2-50
Battery Gate Installation 2-52
Battery Covers, EE 2-55
SECTION 3 Steering & Controls
Steer Linkage Installation 3-2
Steered Idler Wheel Assembly 3-6
Steer Motor Installation, DC Lift 3-8
Steer Motor Assembly, DC Lift 3-11
Steer Motor Installation, AC Lift 3-13
Steer Motor Assembly, AC Lift 3-16
Steering Wheel Installation, Fore/Aft Stance, DC Lift 3-18
Steering Wheel Installation, Fore/Aft Stance, AC Lift 3-21
Steering Wheel Assembly, Fore/Aft Stance, AC Lift 3-23
Steering Wheel Installation, Dockstance, DC Lift 3-25
Steering Wheel Installation, Dockstance, AC Lift 3-27
Steering Wheel Assembly, Dockstance, AC Lift 3-29
Steering Tiller Assembly DS 3-31
Steering Wheel Assembly DS 3-33
Control Handle Installation 3-35
Bracket Handle, Weldment 3-37
Control Handle Assembly, Fore/Aft Stance, Primary 3-39
Control Handle Assembly, Fore/Aft Stance, Primary, ThermaKit 3-44
Control Handle Assembly, Dockstance 3-48
Control Handle Assembly, Dockstance 3-53
Control Handle Assembly, Dockstance, Thermakit 3-57
Control Handle Installation, Fore/Aft Stance, Secondary 3-62
Control Handle Assembly, Fore/Aft Stance, Secondary 3-64
Control Handle Assembly, Fore/Aft Stance, Secondary, ThermaKit 3-66
Control Assembly Installation 3-69
SECTION 4 Drive & Brake
Drive Unit Installation 4-2
Traction Motor Installation 4-4
Drive Unit Assembly 4-6
Brake Installation 4-9
Brake Assembly, Electric 4-11
Deadman Pedal Installation 4-13
Pedal Assembly, Deadman 4-15
Drive Wheel Installation 4-17
Inertial Dampener Installation 4-19
SECTION 5 Electrical Comp & System
Electrical System, Fore/Aft Stance With Regen 5-2
Electrical System, Fore/Aft Stance AC Lift 5-6
Electrical System, Fore/Aft Stance DC Lift 5-10
Electrical System, Dockstance With Regen 5-13
Electrical System, Dockstance, AC Lift 5-18
Electrical System 5-22
Traction Power Amplifier Installation 5-25
Traction Power Amplifier Assembly 5-27
Lift Power Amplifier Installation 5-29
Lift Power Amplifier Assembly 5-31
Vehicle Manager Installation 5-33
Contactor Panel Installation (STD) 5-35
Contactor Panel Assembly (DC Lift) 5-37
Contactor Panel Assembly (AC Lift) 5-39
Contactor Panel Installation Regen Lower Only 5-42
Contactor Panel Assembly Regen Lower Only 5-44
Contactor Panel Installation (EE) 5-47
Contactor Panel Assembly, EE, (DC Lift) 5-49
Contactor Panel Assembly, EE, (AC Lift) 5-51
Contactor Panel Installation, EE, Regen Lower Only 5-53
Contactor Panel Assembly, EE, Regen Lower Only 5-55
Contactor Assembly, Aux and Steer 5-57
Drive Motor Assembly 5-59
Lift Motor Assembly, DC 5-61
Lift Motor Assembly, AC 5-63
Auxiliary Motor Assembly 5-65
Auxiliary Motor Assembly 5-67
Operator Display Installation, Fore/Aft Stance 5-69
Operator Display Installation, Dockstance 5-71
Display Installation 5-73
Horn Installation 5-75
Switch Assembly, Key 5-78
Relay/Control Fuse Panel Installation with Auxiliary Power 5-80
Fuse/Relay Card With Aux Power 5-84
Battery Connector Installation 5-86
Battery Connector Installation, EURO 5-88
Battery Connector Assembly 5-90
Battery Connector Euro Pigtail 5-92
Height Encoder Installation Model 7500 5-94
Encoder Assembly, Height Indicator 5-98
Guard-Height Sensing Installation 5-100
Height Encoder Installation Model 7520 5-102
Encoder Assembly, Height Indicator Model 7520 5-104
Encoder Heater Installation 5-106
Limit Switch Installation, High Speed, End of Lift 5-108
Ambient Temperature Sensor Installation 5-110
Fan Assembly, Drive Motor Compartment 5-112
Fan Assembly, Lift Motor Compartment 5-114
Speed Limiting Switch (S12) Installation 5-116
SECTION 6 Hydraulic Components
Hose Installation, Dockstance, DC Lift 6-2
Hose Installation, Fore/Aft Stance, DC Lift 6-4
Hose Installation, Dockstance, AC Lift 6-6
Hose Installation, Fore/Aft Stance, AC Lift 6-8
Hose Installation, Dockstance, AC Lift With Regen 6-10
Hose Installation, Fore/Aft Stance, AC Lift With Regen 6-13
Reservoir Installation, AC Lift 6-15
Reservoir Assembly, AC Lift 6-17
Reservoir Installation, DC Lift 6-19
Reservoir Assembly, DC Lift 6-21
Lift Pump and Motor Installation, DC Lift 6-23
Lift Pump and Motor Installation, AC Lift 6-27
Lift Pump and Motor Assembly AC Lift 6-29
Lift Pump and Motor Installation With Regen 6-31
Lift Pump and Motor Assembly With Regen 6-33
Auxiliary Pump and Motor Installation, Dockstance 6-35
Auxiliary Pump and Motor Installation, Fore and Aft Stance 6-37
Auxiliary Pump and Motor Assembly 6-39
Lift Pump Assembly, DC Single 6-41
Lift Pump Assembly, DC, Dual 6-43
Lift Pump Manifold Assembly, Regen 6-45
Auxiliary Pump 6-47
Main Manifold Installation, DC Lift 6-49
Main Manifold Assembly, DC Lift 6-51
Main Manifold Installation, AC Lift 6-55
Manifold Assembly 6-57
Main Manifold Installation (Regen Only) 6-60
Manifold Assembly, Lift/Lower (Regen Only) 6-62
Auxiliary Manifold Installation With Regen 6-64
Manifold Assembly, Auxiliary, With Regen 6-66
Manifold Assembly, Reach, Tilt and Sideshift, R35TT and R45TT 6-68
Manifold Assembly, Reach, DR32TT 6-70
Manifold Assembly, Tilt, DR32TT 6-72
Manifold Assembly, Tilt and Sideshift 6-74
Cylinder Assembly, Main Lift, 7500 6-76
Cylinder Assembly, Main Lift 7520 6-78
Cylinder Assembly, Free Lift, Non-Staging (DC Lift), R35TT 6-80
Cylinder Assembly, Free Lift, Staging, (AC Lift) R35TT, R45TT and DR32TT 6-82
Cylinder Assembly, Free Lift (AC Lift), Model 7520 6-85
Cylinder Assembly, Reach 6-88
Cylinder Assembly, Reach 6-91
Cylinder Assembly, Tilt 6-93
Cylinder Assembly, Tilt 6-95
Cylinder Assembly, Sideshift 6-97
Cylinder Assembly, Sideshift 6-99
SECTION 7 Mast
Mast to Tractor Mounting, 7500 7-3
Mast to Tractor Mounting, 7520 7-5
Elevating Section R35TT 7-7
Main Lift Cylinder Installation (R35TT) 7-13
Elevating Section R45TT and DR32TT (Model 7500) 7-16
Main Lift Cylinder Installation R45TT, DR32TT 7-26
Elevating Section, R45TT and DR32TT (Model 7520) 7-29
Main Lift Cylinder Installation, R45TT and DR32TT (Model 7520) 7-37
Free Lift Chain Installation 7-39
Free Lift Cylinder Installation (R35TT DC Lift) 7-55
Free Lift Cylinder Installation, 7500 (R35TT, R45TT AC Lift) 7-57
Free Lift Cylinder Installation 7500 (DR32TT AC Lift) 7-59
Free Lift Cylinder Installation, 7500 (R35TT, R45TT AC Lift) 7-62
Cylinder and Pulley Bracket Assembly, Free Lift (Model 7520) 7-64
Overhead Guard Installation 7-66
Main Lift Hose Assembly (Over The Mast) 7-68
Lift Hose Installation, Drive In Rack (Over The Mast) 7-70
Over The Mast Hose and Cable Installation (7500) R35TT, R45TT, DR32TT 7-75
Over The Mast Hose and Cable Installation (7520) R45TT and DR32TT 7-86
Over the Mast Hose and Cable Installation, 7520 (Drive in Rack) 7-98
Carriage Installation, R35TT and R45TT 7-108
Reach Carriage Assembly, R35TT and R45TT 7-111
Scissor Assembly, R35TT and R45TT 7-118
Carriage Installation, DR32TT 7-120
Reach Carriage Assembly, DR32TT 7-123
Scissor Assembly, Deep Reach, DR32TT 7-129
Hose and Cable Installation, Carriage, R35TT and R45TT 7-134
Hose and Cable Installation, Carriage, DR32TT 7-138
Hose and Cable Assembly, Carriage, 7520, DR32TT, (Drive-In Rack) 7-141
Carriage Assembly, Tilt without Sideshift, R35TT and R45TT 7-144
Carriage Assembly, Tilt and Sideshift, R35TT and R45TT 7-146
Tilt and Sideshift Piping, 7520, R45TT (Drive-In Rack) 7-149
Carriage Subassembly, Tilt and Sideshift, R35TT and R45TT 7-151
Carriage Assembly, Tilt without Sideshift, DR32TT 7-153
Carriage Assembly, Tilt without Sideshift, R45TT (Drive-In Rack) 7-155
Carriage Assembly, Tilt and Sideshift, DR32TT 7-157
Carriage Sub Assembly, Sideshift, DR32TT 7-160
Carriage Assembly, Sideshift, Bolzoni 7-162
Mast Guard Installation, Mesh 7-164
Mast Guard Installation, Glass 7-166
Baseleg Installation, R35TT, 5 x 362 in, Open Toe 7-169
Baseleg Installation, R35TT, 5 x 362 in, Straddle Closed Toe 7-171
Baseleg Installation, R35TT, 5 x 288 in, Open Toe 7-173
Baseleg Installation, R35TT, 5 x 288 in, Straddle Closed Toe 7-175
Baseleg Installation, R35TT, 4 x 362 in, Closed Toe 7-177
Baseleg Installation, R35TT, 4 x 288 in, Closed Toe 7-179
Baseleg Installation, R45TT, 5 x 362 in, Open Toe 7-181
Baseleg Installation, R45TT, 5 x 362 in, Closed Toe 7-183
Baseleg Installation, R45TT, 5 x 288 in, Open Toe 7-185
Baseleg Installation, R45TT, 5 x 288 in, Closed Toe 7-187
Baseleg Installation, R45TT, 4 x 362 in, Closed Toe 7-189
Baseleg Installation, R45TT, 4 x 288 in, Closed Toe 7-191
Baseleg Installation, DR32TT, 5 x 362 in, Closed Toe 7-193
Baseleg Installation, DR32TT, 5 x 288 in, Closed Toe 7-195
Baseleg Installation, DR32TT, 4 x 362 in, Closed Toe 7-197
Baseleg Installation, DR32TT, 4 x 288 in, Closed Toe 7-199
Baseleg Installation, R45TT, 6 x 4 in, Open Toe (Model 7520) 7-201
Baseleg Installation, 6 x 288 in 7-203
Baseleg Installation, R45TT, 6 x 4 in, Closed Toe (Model 7520) 7-205
Baseleg Installation, 5 x 362 in, Closed Toe (Model 7520) 7-207
Wheel Plate Installation, Open Toe, 5 x 362 in 7-209
Wheel Plate Installation, 6 x 4 in, Open Toe 7-211
Wheel Plate Installation, 105 x 45 in, Open Toe 7-213
Wheel Plate Installation, Closed Toe, Cast (All Except 6 x 4 in) 7-217
Wheel Plate Installation, Closed Toe, Cast (6 x 4 in) 7-221
Wheel Plate Installation, OWCTWB, 5 x 362 in and 5 x 288 in, 6 x 288 in 7-223
Load Wheel Assembly 7-225
Stop Assembly 7-229
Stop Assembly, Sideshift 7-231
Stop Assembly, Carriage 7-233
Forks 7-235
SECTION 8 Options & Kits
Load Backrest Installation 8-2
Rear Door Installation, Fore/Aft Stance 8-5
Rear Door Installation, Dockstance 8-7
Fire Extinguisher Installation 8-9
Rear Post, Guard, Fore/Aft Stance 8-11
Rear Post and Operator Backrest Installation, Dockstance 8-13
Overhead Guard Covers 8-15
Nested Switch (S14) Installation, Standard Reach 8-17
Nested Switch (S14) Installation, Deep-Reach 8-19
Vantage Point System 8-22
Security Start Switch 8-29
Height-Tilt Indicator Display Installation 8-31
Tilt Carriage Shims 8-33
RF Adjustable Linkage Installation 8-36
Operator Compartment Sensor System (OCSS), Fore/Aft Stance 8-39
Operator Compartment Sensor System (OCSS), Dockstance 8-42
High Performance Air Flow (DC Lift) 8-45
Travel Light and Alarm Installation 8-47
Travel Alarm Installation 8-52
Travel Light Installation, Incandescent 8-54
Travel Light Installation, LED 8-56
Working Light and Operator Cooling Fan Harness Installation 8-58
Working Light and Operator Cooling Fan Installation 8-62
Travel Light and Fan Installation (LED) 8-64
Fan Assembly, Operator Cooling 8-66
Light Assembly, LED 8-68
Fan Assembly, Operator Cooling 8-70
Warning Light Harness Installation 8-72
Strobe Light Installation 8-74
Flashing Light Installation 8-77
Light Assembly, Warning, Flashing 8-80
iWarehouse RED 8-82
Fork-Laser System Installation 8-84
Battery Gate Alarm Installation 8-89
iPort Installation 8-91
High Speed Lift Cut Out 24 inch 8-92
SideShift Fitting-Guard Installation 8-94
Manifold, Remote Grease, Installation 8-96
Light and Switch Installation 8-98
Holder, Broom 8-100
Wear Plates, Mainframe 8-102
Switch Installation 8-104
Fork Positioner Installation 8-106
Travel/Lift Limit Switch Installation 8-108
Alarm-Free Lift 8-110
Dome Light Installation 8-112
Auxiliary Light Assembly 8-114
Limit Switch Installation (Carriage) 8-116
RF Installation 8-120
APPENDIX A Alphabetical Parts Index
APPENDIX B Numerical Parts Index

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