Raymond EASi Reach-Fork Truck ET-F DT-F Parts Manual – 1031941 PDF Download

Description

Raymond EASi Reach-Fork Truck ET-F DT-F Parts Manual – Document 1031941

This Raymond EASi Reach-Fork Truck ET-F DT-F parts manual is the full illustrated parts catalog for the EASi Reach-Fork truck, issued by The Raymond Corporation under document number 1031941. Across 572 pages it covers both the ET-F and DT-F models, from the master hardware list through the frame, steering, drive, brake, electrical and hydraulic groups and on to the mast and every factory option, closing with two complete parts indexes. Each assembly is presented as a numbered illustration paired with a parts table that gives the service type, part number, description, service group, item number and required quantity, so a component can be identified and ordered without guesswork.

File Details

• Manual type: Illustrated parts manual / parts catalog
• Brand: The Raymond Corporation
• Models covered: EASi Reach-Fork Truck – ET-F and DT-F
• Document number: 1031941
• Language: English, with French decal and warning text also reproduced
• Page count: 572 pages
• File format: PDF
• Document date shown: Generated Feb 14, 2014
• Structure: 8 numbered sections, plus Appendix A (alphabetical parts index) and Appendix B (numerical parts index)

Chapters Covered in This Raymond ET-F DT-F Parts Manual

• Section 1 – General Information: Hardware (9 sheets), Critical Parts (36 sheets), Recommended Spare Parts (8 sheets)
• Section 2 – Finish and Accessories: Frame Assembly ET-F, Frame Assembly DT-F, Roller Assembly, Top Cover Assembly DT-F, Top Cover Assembly ET-F, Finish Instructions ET-F, Finish Instructions DT-F, Cover Assembly ODI, Floor and Brake Pad Installation, Battery Gate Installation
• Section 3 – Steering and Controls: Steer Idler Wheel, Steer Motor and Shaft Installation, Steer Motor Details, Steer Valve Assembly ET-F, Steer Valve Assembly DT-F, Orbitrol Valve, Ergo and Standard Steering Wheel Assemblies, Primary Fore/Aft Control Handle Installation and Assembly, DT-F/ET-F Control Handle Installation and Assembly
• Section 4 – Drive and Brake: Drive Unit Assembly, Brake Assembly Drive Unit, Brake Assembly, Deadman Brake Assembly, Inertial Damper, Drive Unit Assembly (gearcase)
• Section 5 – Electrical Components and System: System Electrical ET-F, System Electrical DT-F, Vehicle Manager and Contactor Panel Installation, Contactor Panel Assembly, Contactor, Battery Connector Assembly, Motor Controller and Fan Installation, Fuse Card Assembly, Horn Assembly, Drive Motor, Drive Motor Assembly with Target Plate, Lift Motor, Lift Motor (Dual Stage Pump) 24 V, Auxiliary Motors, Limit Switch Installation
• Section 6 – Hydraulic Components: Hydraulic Lines Installation ET-F, Hydraulic Lines Installation DT-F, Lift Hose Installation ET-F/DT-F, Manifold Assembly, Manifold Assembly Lift and Auxiliary, Lift Pump and Motor Assembly, Pump Lift, Auxiliary Pump and Motor Installation, Reservoir Assembly, Lift Cylinder Assembly Front (TT), Lift Cylinder Assembly Back (TT), Lift Cylinder Assembly Nominal (R30 and 40 TN), Reach Cylinder Assembly Single Reach, Reach Cylinder Assembly Deep Reach, Power Tilt Cylinder Assembly Reach, Cylinder Assembly Sideshift
• Section 7 – Mast: Elevating Sections for R30TN/R40TN, 3000/3500# TT, R40TT and Deep Reach Truck; Pulley Bracket Assembly; Staging Chain Assembly; Carriage and Mast Stop Assemblies; Reach and Deep Reach Carriage Assemblies; Scissor and Scissors Arm Assemblies; Fork Carriage Assemblies with Power Tilt, Sideshift and Integral Sideshift; Tilt and Sideshift Carriage Assembly; Straddle Carriage Assembly; Power Tilt, Sideshift and Reach/Deep Reach Solenoid Valve Assemblies; Reach Lines and Power Beyond; Carriage Piping; Overhead Guard and Mast Guard Installation; Pulley End Cap Kit; Bracket and Pulley Assembly; Flow Control Valve Assembly; Load Wheel Installations (straddle, reinforced straddle, open style and 10.5 in.); Wheel Guard Installation; Hose and Cable Installation Reach TN and TT; Hose Assembly; Cable Assembly; Power Section to Mast Mounting; Lift Chain Assembly; Mast Finish Instructions; Forks
• Section 8 – Options and Kits: Auxiliary Start Switch, Sideshift Stop Assembly, Battery Spacer Installation, Hinged Rear Operator Guard, Rear Post Guard ET-F, Rear Post Installation DT-F, Load Backrest Guard Kit, Plexiglass and Mesh Overhead Guards, Fire Extinguisher, Lift Limit with Bypass, Interlock Switch Installation (Nested), Travel Light and Alarm, Travel Light Assembly, Working Lights and Fan Installation, Strobe Light Installation, Lights Warning Installation, LED Strobe/Warning Light Installation, RF Unit Cover Installation, Height/Tilt Indicator, Pulley and Pulley Encoder Subassemblies, Laser Installation, Operator Compartment Sensor System, Outrigger Installation, Operator Backrest Extension
• Appendix A: Alphabetical Parts Index
• Appendix B: Numerical Parts Index

What that adds up to in practice is a single reference that follows the whole truck from the floor up. The hardware sheets alone span nine pages of bolts, nuts, screws, washers, pins, rings and seals sorted by size and service group, while the critical and recommended spare lists give you the brake, contactor, cylinder, chain, motor, hose, tyre and wheel part numbers a service planner actually stocks. Further in, the individual sections break the machine into assemblies rather than chapters about theory: you get the frame and top cover group, the steer idler and steer motor, the orbitrol valve and control handles, the drive unit and both brake assemblies, the full electrical system for ET-F and DT-F, the hydraulic lines, manifolds, pumps, reservoir and every lift, reach, tilt and sideshift cylinder, and then the entire mast with its elevating sections, carriages, scissor arms, chains, pulleys, load wheels and piping. Options and kits are handled in their own section so add-on equipment such as lighting, guards, sensors and the height/tilt indicator can be looked up just as easily as a standard component.

How the Parts Lists Are Organised

Every table in this Raymond ET-F DT-F parts manual follows the same columns, which makes cross-referencing quick once you are used to it. The Service Type column flags how a part is classified: C for Critical Part, R for Recommended Spare and H for Hardware. Alongside it you get the Part Number, the Description, the Service Group number used to tie the table back to the illustration, the Item No. on that drawing and the Qty required. Assemblies that break down further are listed with an “Includes” note and the sub-part numbers are given underneath, so you can order either the complete assembly or just the individual component that failed. Where a part is used on only one battery compartment size or one mast designation, the table says so through the A and B footnotes that appear below the list.

Models and Truck Configurations Referenced

The catalog is written around the EASi Reach-Fork Truck in its ET-F and DT-F forms, and the part tables carry designations for the specific configurations those trucks were built in. You will find entries tied to battery compartments of 14.5 in. and 16.5 in., to mast and carriage designations including R30TN, R40TN, R30TT, R35TT, R40TT, R45TT and the Deep Reach DR25TT, DR30TT and DR32TT trucks, and to underclearance and load rating variants such as 3000 lb., 3500 lb. and 4000 lb. builds. Because those suffixes decide which cylinder, chain length, load wheel or carriage plate is correct, working from the illustrated table rather than a generic number is what keeps a rebuild on track.

Why This Parts Manual Matters in the Workshop

Ordering the wrong component on a reach truck is expensive in two ways: the part costs money, and the truck sits idle while a replacement is sourced. This catalog removes the ambiguity by showing the assembly in exploded form next to its own table, so the item number on the drawing matches the line in the list. That matters most in the areas where Raymond used several versions of the same function – the lift cylinders alone run into hundreds of part numbers distinguished by truck model and mast height, and the lift chain assemblies are listed individually by length from 42.75 in. up to 155.25 in. The same applies to the hose assemblies, which are catalogued by suffix denoting cut length, and to the load wheel plates and concentric or eccentric sleeves that set up the mast geometry.

What You Can Do With It

With this Raymond EASi Reach-Fork Truck ET-F DT-F parts manual on hand you can identify a component from the illustration and pull its part number in a single pass, build an accurate stock list of critical and recommended spares, confirm which variant of a cylinder, chain, hose, load wheel or carriage plate belongs to a particular truck build, and check the hardware sizes needed to refit an assembly. The options and kits section lets you price and specify add-on equipment such as lighting, guards, sensors and the height/tilt indicator without a separate document, and the two indexes at the back mean you can start from a part number you already have and work back to the page and illustration that uses it.

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Instant PDF Delivery

This is a digital download, not a printed book. The moment payment clears you receive the complete 572-page Raymond parts manual as a PDF that opens on a desktop, laptop, tablet or phone, with no shipping cost and no waiting on a courier. Print the assembly pages you need for the job at hand, keep the file on the workshop computer for quick lookups, and search the indexes whenever a part number needs confirming. Whether you are running one ET-F or a mixed fleet of ET-F and DT-F trucks, having the correct parts catalog within reach turns every parts enquiry into a two-minute job.