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Raymond EASi Reach-Fork Truck Parts Manual PDPM-0213 – PDF Download

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Raymond EASi Reach-Fork Truck Parts Manual PDPM-0213 covers EF, ET, ES, EZ, DS, DT, and DZ models with exploded views, part number tables, hardware lists, critical and recommended parts indexes, and full alphabetical and numerical parts indexes – instant PDF download.

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Description

Raymond EASi Reach-Fork Truck Parts Manual – PDPM-0213

This is the complete illustrated Raymond EASi Reach-Fork Truck Parts Manual, document number PDPM-0213, published February 11, 2014. It covers the Ex-x and Dx-x model families – including the EF, ET, ES, EZ, DS, DT, and DZ designations, except -C, -D, and -F variants – and is marked for all serial numbers. This is the parts catalog used by Raymond parts departments and service technicians to identify, verify, and order the exact replacement components for the EASi Reach-Fork truck line.

File Details

  • Manual Type: Illustrated Parts Manual / Parts Catalog
  • Brand: Raymond
  • Document Number: PDPM-0213
  • Publication Date: February 11, 2014
  • Model Coverage: Ex-x, Dx-x (EF, ET, ES, EZ, DS, DT, DZ – except -C, -D, -F)
  • Serial Number Applicability: All
  • Language: English
  • Format: PDF – instant download, no shipping

Chapters Covered

The Raymond EASi Reach-Fork Truck Parts Manual PDPM-0213 is divided into eight top-level sections plus hardware/critical/recommended parts listings and two full parts indexes:

  • Section 1 – Hardware, Critical, and Recommended Parts Lists: fastener-by-fastener indexes (bolts, nuts, screws, washers, rings, seals, pins, springs, bearings); critical assemblies across hydraulic, electrical, and mechanical categories; and recommended spare-parts lists
  • Section 2 – Finish & Accessories: frame assemblies, battery roller assemblies, top cover assemblies, finish instructions, mechanical tethers, ODI cover, floor and brake pad installations, steel battery covers, EE battery covers, and battery gate installations
  • Section 3 – Steering & Controls: swivel caster and steered idler wheel assemblies, steer motor and shaft installation, hydraulic steer motor, steer valve assemblies for EZ/ES/ET/EF and DS/DT/DZ, orbitrol valves, steer wheel assemblies, control handle installations and assemblies for both EZ and DZ, encoder installation, 4-directional steer caster, and left-hand caster installation
  • Section 4 – Drive & Brake: drive unit installation (including the early serial range 001 to 7478), drive units for all models, brake installations for EZ and EZA, brake assemblies for EZ/EF/DZ and ET/ES/DT/DS, deadman brake assembly, inertial dampener installations, lower drive unit, and drive unit assembly
  • Section 5 – Electrical Components & System: full system electrical schematics for EZ-A/ET/ES/EF, DZ-A/DT/DS, and EZ-B/DZ-B; contactor panel and contactor assemblies (standard and cold storage EE); heatsink assemblies; tractor manager; horn; battery connector; dash bracket; high speed, second speed, and lift cutout limit switches; drive motors; lift motors; auxiliary and steer motors; pump cooling fan; and cooling fan installation
  • Section 6 – Hydraulic Components: hydraulic lines and hose installations for EZ-A/ES/ET/EF, EZ-B, DS/DT, and DZB; reservoir assemblies; single and dual lift manifold assemblies; EZB/DZB manifolds and lift-and-auxiliary manifolds; single-stage and dual-stage lift pumps and motors; auxiliary pump and motor; steer motor; lift hoses; front and back lift cylinders; nominal lift cylinders; single and deep reach cylinders; power tilt; sideshift; and 4-directional steer cylinder and valve
  • Section 7 – Mast: elevating sections for R/S30TN and R/S40TN, 3000/3500 TT/Reach/Straddle, R/S40 & R45TT, Deep Reach, 4000/4500 TT-M, and R45TT MB/DR30TT MB; pulley bracket assemblies; staging chain assemblies; carriage and mast stop assemblies; reach and deep reach carriage assemblies; scissor arm assemblies; fork carriages with power tilt (and sideshift, and integral sideshift); straddle carriage; solenoid valve assemblies; carriage piping; mechanical overhead guard; mast guard and finish instructions; pulley end cap kits; bracket and pulley assemblies; flow control valve; load wheel installations; welded wheel boxes; outrigger/caster assembly; over-the-mast hose and cable installations; power section to mast mounting; lift chain assemblies; and forks
  • Section 8 – Options & Kits: auxiliary start switch, sideshift stops, sideshift fitting guards, battery spacers, hinged rear operator guard, rear post guards for EZ/EF/ES/ET and DZ/DS/DT, load backrests, plexiglass and mesh overhead guards, fire extinguisher, 4-directional auxiliary carriage, lift limit with bypass, interlock switch, auxiliary power hookup, line filter, remote lift/lower, travel light and alarm, working lights, fan installations, strobe and warning lights, cold storage heaters, RF unit, height/tilt indicator, pulley encoder, operator compartment sensor system, laser installation, outrigger, and battery gate interlock alarm
  • Appendix A – Alphabetical Parts Index
  • Appendix B – Numerical Parts Index

Together these sections cover every major system on the EASi Reach-Fork truck – the tractor frame, drive unit, brake, steering, control handle, electrical system, hydraulic system, mast, reach carriage, fork carriage, and all the options and accessories. Because the manual is organized by system and then by exploded illustration, you can locate a single component, confirm the correct part number for the exact truck and serial range, and order it with confidence.

Exploded Views and Parts Identification

Every assembly in the PDPM-0213 is presented as a numbered exploded illustration with a corresponding item table. Item numbers on the drawing cross-reference directly to part numbers, descriptions, service type codes (H for Hardware, C for Critical Part, R for Recommended Spare), and quantities. That layout makes it fast to identify a part even when you have nothing more than the old component in your hand – match the illustration position to the item table and look up the number.

Cross-Reference Indexes

Two complete indexes are included at the back of the manual: an Alphabetical Parts Index that lists every part number alphabetically by description, and a Numerical Parts Index that lists the same numbers in ascending order. Both give the page reference where the part appears, so you can jump straight to the correct exploded view or parts listing without searching the entire book.

Who This Manual Is For

This parts manual is intended for Raymond EASi Reach-Fork truck owners, fleet maintenance departments, independent forklift technicians, and parts counter staff who need to correctly identify and order replacement components. Whether you are rebuilding a mast, replacing a hydraulic hose, sourcing an electrical harness, or simply ordering a missing bolt or bumper, having the correct illustrated parts catalog on hand eliminates guesswork and returns the truck to service faster.

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the β€œRaymond EASi Reach-Fork Truck Parts Manual PDPM-0213 – PDF Download” are as follows:

Cover Pagep. 1
Table of Contentsp. 3
SECTION 1 General Informationp. 9
Hardwarep. 10
Criticalp. 23
Recommendedp. 72
SECTION 2 Finish & Accessoriesp. 85
Frame Assembly EF, ET, ES, EZp. 86
Frame Assembly, DS, DT, DZp. 91
Battery Roller Assemblyp. 96
Top Cover Assembly EZ, ET, ES, EFp. 98
Top Cover Assembly DS, DT, DZp. 100
Finish Instructions, EZ, ET, ES, EFp. 103
Finish Instructions, DS, DT, DZp. 120
Tether, Mechanical Installationp. 137
Cover Assembly, ODIp. 139
Floor / Brake Pad Installationp. 142
Steel Battery Cover Installationp. 144
Battery Cover, Installation, EEp. 146
Battery Gate Installationp. 149
SECTION 3 Steering & Controlsp. 153
Swivel Caster Assembly (Up to 270 in. Elevating Height)p. 154
Steer, Idler Wheel Assemblyp. 157
Steer Motor & Shaft Installationp. 161
Steer Motorp. 163
Hydraulic Steer Motorp. 165
Steer Valve Assembly, EZ, ES, ET, EFp. 167
Steer Valve Assembly, ES, DS, DT, DZp. 170
Orbitrol Valvep. 173
Steer Wheel Assembly, EZ, ET, ES, EFp. 175
Steering Wheel Assembly, DZ-A, DZ-B, DS, DTp. 177
Control Handle Installation, EZp. 179
Control Handle Assembly, EZp. 181
Control Handle Installation, DZp. 185
Control Handle Assembly, DZp. 187
Encoder Installationp. 192
Steer Caster, 4-Directionalp. 194
Caster Installation, Left-Handp. 198
SECTION 4 Drive & Brakep. 201
Drive Unit Installation, ET, ES, DT, DS From Serial Number 001 To 7478p. 202
Drive Unit Installation, All Modelsp. 204
Brake Installation, EZp. 208
Brake Installation, EZA Serial # 001 to 2922p. 210
Brake Assembly EZ, EF, DZp. 212
Brake Assemblyp. 214
Brake Assembly Models ET, ES, DT, DS Onlyp. 216
Deadman Brake Assemblyp. 218
Inertial Dampener Installationp. 222
Inertial Dampener Installationp. 222
Lower Drive Unit ET,ES, DT,DSp. 226
Drive Unit Assemblyp. 229
SECTION 5 Electrical Components & Systemp. 233
System Electrical (EZ-A, ET, ES, EF)p. 234
System Electrical (DZ-A, DT, DS)p. 246
System Electrical (EZ-B, DZ-B)p. 254
Contactor Panel Assembly, Standard, (EZ-A, ET, ES, EF, DZ-A, DT, DS)p. 266
Contactor Panel Assembly, Cold Storage, EE (Models EZ-A, ET, ES, EF)p. 268
Contactor Assembly, Standard, (EZ-B & DZ-B)p. 271
Contactor Assembly, Cold Storage, EE, (EZ-B & DZ-B)p. 273
Contactorp. 277
Heatsink Assemblyp. 279
Tractor Manager Assemblyp. 282
Horn Assemblyp. 286
Battery Connectorp. 291
Dash Bracket Assemblyp. 294
High Speed Limit Switch – R40TT-M, DRTTp. 296
Second Speed Limit Switch Installationp. 299
Lift Cutout Override Limit Switch Installationp. 301
R45TT-MB & DR30TT-MB Limit Switch Installationp. 303
Drive Motors ET, DT (24V E & EE)p. 306
Drive Motors, ES, DSp. 308
Drive Motors EZ Serial # 0001 to 6815 (36V E )p. 310
Drive Motors EZ, DZ (36V E) & (EZ EE)p. 312
Lift Motors, ET/DT, 24V, E & EEp. 314
Lift Motors, ES, DS 36V, Ep. 316
Motor, Lift (EZA, DZA)p. 318
Motor, Lift (EZ-B, DZ-B)p. 320
Auxiliary Motors (All Except DZB, EZB)p. 322
Auxiliary & Steer Motor, DZB,E, EZB, E & EEp. 325
Pump Cooling Fan Installationp. 327
Cooling Fan Installationp. 329
SECTION 6 Hydraulic Componentsp. 333
Hydraulic Lines Installation, EZ-A, ES, ET, EFp. 334
Hydraulic Hose Installation, EZ-Bp. 338
Hydraulic Lines Installation, DS,DTp. 341
Hose Installation, DZBp. 345
Reservoir Assembly (All Except EZB, DZB)p. 348
Reservoir Assembly DZB, EZBp. 351
Manifold Assembly, Single Lift (Except EZB, DZB)p. 353
Manifold Assembly, Dual Lift (Except EZB, DZB)p. 355
Manifold Installation, EZB, DZBp. 358
Manifold Lift & Auxiliary, DZB, EZ-Bp. 360
Manifold, EZ-B (Dual Stage Pump)p. 362
Lift Pump and Motor Assembly (Single Stage)p. 364
Lift Pump and Motor Installation (Dual Stage)p. 366
Motor Lift Assembly, DZB, EZ-Bp. 368
Pump, Lift – Single Stagep. 370
Pump, Lift – Single Stagep. 370
Pump, Lift – Dual Stagep. 374
Auxiliary Pump And Motor Installationp. 376
Auxiliary Motor Installation, DZB, EZ-Bp. 379
Auxiliary Motor and Pump Assembly, DZ-B, EZ-Bp. 381
Steer Motor Installation, EZ-Bp. 383
Steer Motor Assembly, EZ-Bp. 385
Lift Hose Installationp. 387
Lift Cylinder Assembly-Front (All TT Except R45TTMB & DR30TTMB)p. 391
Lift Cylinder Assembly-Back (All TT Except R45TTMB & DR30TTMB)p. 401
Lift Cylinder Assembly (Front) R45TTMB & DR30TTMBp. 412
Lift Cylinder Assembly (Back) R45TTMB & DR30TTMBp. 416
Lift Cylinder Assembly-Nominal (R/S30 & 40 TN)p. 419
Reach Cylinder Assembly (Single Reach)p. 422
Reach Cylinder Assembly (Deep Reach)p. 424
Power Tilt Cylinder Assembly-Reachp. 426
Cylinder Assembly, Sideshiftp. 428
Steer Cylinder Assembly-4 Directionalp. 430
Switch and Hose Installation-4 Directionalp. 432
Valve Assembly-4 Directionalp. 434
SECTION 7 Mastp. 437
Elevating Section-R,S30TN, R,S40 TNp. 439
Elevating Section 3000/3500, TT, Reach, Straddlep. 442
Elevating Section R/S 40 & R45 TTp. 448
Elevating Section-Deep Reachp. 454
Elevating Section- 4000/4500#, TT-Mp. 460
Elevating Section, R45TT MB, DR30TT MBp. 466
Pulley Bracket Assemblyp. 472
Staging Chain Assemblyp. 474
Stop Assembly, Carriagep. 479
Stop Assembly, Carriagep. 479
Stop Assembly, Mastp. 483
Reach Carriage Assemblyp. 485
Deep Reach Truck Carriage Assemblyp. 489
Scissors Arm Assembly-Reachp. 492
Scissors Arm Assembly, Deep Reachp. 494
Fork Carriage Assembly-Reach w/ Power Tiltp. 497
Fork Carriage Assembly-Reach w/ Power Tilt and Sideshiftp. 501
Fork Carriage Assembly With Integral Sideshiftp. 505
Carriage Assembly Tilt and Sideshiftp. 509
Carriage Assembly-Straddlep. 511
Solenoid Valve Assembly-Power Tiltp. 518
Solenoid Valve Assembly-Sideshiftp. 520
Solenoid Valve Assembly-Reach/Deep Reach Truckp. 522
Reach Lines and Power Beyond-Deep Reach Truckp. 524
Side Shift Carriage Assemblyp. 526
Sideshift Carriage, 32 in. wide, 4 in. sideshiftp. 529
Carriage Piping – Reachp. 531
Carriage Piping-Deep Reach Truckp. 533
Carriage Piping- Straddle, S30, S40TNp. 535
Sideshift Carriage Piping- Straddle, S30TTp. 538
Sideshift Carriage Piping- Straddle, S40TTp. 541
Mechanical Overhead Guard Installationp. 544
Mast Guard Installationp. 546
Mast Finish Instructionsp. 548
Pulley End Cap Kit-Nominalp. 550
Bracket and Pulley Assembly-Nominalp. 552
Flow Control Valve Assembly-Nominalp. 554
Load Wheel Installation/ Wheel Plate Installation-Straddle Style (Standard)p. 556
Load Wheel Installation-Straddle Style (Reinforced)p. 560
Straddle Style Welded Wheel Boxp. 564
Load Wheel Installation-Open Style (5 X 2.88 and 5 X 3.62)p. 568
Open Syle Reinforced Wheel Plates 5 X 2.88.p. 571
Load Wheel Installation, 6 in. X 4 in.p. 573
Load Wheel Installation-10.5 X 3.5 In., 10.5 X 4.5 In.p. 575
Outrigger/Caster Assembly – 4 Directional, Left-Handp. 578
Over the Mast, Hose and Cable Installation – Straddle, TNp. 580
Over the Mast, Hose and Cable Installation- Straddle, TTp. 582
Over the Mast, Hose and Cable Installation- Reach, TNp. 584
Over the Mast, Hose and Cable Installation-Reach, TTp. 590
Hose and Cable Installation- R45TTMB R45TTMB & DR30TTMBp. 601
Hose Assembly, Over the Mastp. 606
Cable Assembly, Over the Mastp. 618
Power Section to Mast Mountingp. 621
Lift Chain Assemblyp. 623
Forksp. 631
Outrigger Installation, Contact Technical Supportp. 634
SECTION 8 Options & Kitsp. 636
Aux Start Swtich Installationp. 637
Sideshift Stop Assemblyp. 639
Sideshift Fitting-Guard Installationp. 641
Battery Spacer Installationp. 643
Hinged Rear Operator Guardp. 645
Rear Post Guard, EZ, EF, ES, ETp. 648
Post, Rear Installation DZ, DS, DTp. 650
Load Backrest Installationp. 652
Plexiglass Overhead Guard Installationp. 654
Mesh Overhead Guardp. 656
Fire Extinguisherp. 658
Auxiliary Carriage – 4 Directionalp. 660
Lift Limit with Bypassp. 662
Interlock Switch Installation (Nested)p. 664
Aux Power Hookupp. 666
Line Filter Assemblyp. 668
Remote Lift/ Lower Assembly, Electrical-Reachp. 670
Travel Light & Alarmp. 675
Travel Light Assemblyp. 677
Working Light Installationp. 679
Fan Installationp. 682
Strobe/ Warning Light Installationp. 685
Warning Light Installationp. 688
Cold Storage Heaters, Cover and Fusesp. 690
RF Unit Installationp. 694
Height/Tilt Indicator Installationp. 697
Pulley Encoderp. 713
Pulley Encoder Subassemblyp. 715
Operator Compartment Sensor Systemp. 717
Laser Installationp. 723
Outrigger Installation (Contact Technical Support)p. 725
Battery Gate Interlock Alarm, Installationp. 726
APPENDIX A Alphabetical Parts Indexp. 730
APPENDIX B Numerical Parts Indexp. 814


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The Raymond EASi Reach-Fork Truck Parts Manual PDPM-0213 is delivered as an instant-download PDF, so there is no shipping cost and no waiting. The file can be opened on a laptop, tablet, or smartphone, printed for the shop floor, and searched on screen for part numbers, model designations, or component names. It is the practical reference that keeps EASi Reach-Fork trucks correctly specified and correctly repaired.

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