Raymond Forklift 4750 4-Wheel Sit-Down Counterbalanced Lift Truck Parts Manual 1253502001 – PDF DOWNLOAD

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Raymond Forklift 4750 4-Wheel Sit-Down Counterbalanced Lift Truck Parts Manual 1253502001 – PDF DOWNLOAD

FILE DETAILS:

Raymond Forklift 4750 4-Wheel Sit-Down Counterbalanced Lift Truck Parts Manual 1253502001 – PDF DOWNLOAD

Language : English
Pages :725
Downloadable : Yes
File Type : PDF
Size:112 MB

TABLE OF CONTENTS:

Raymond Forklift 4750 4-Wheel Sit-Down Counterbalanced Lift Truck Parts Manual 1253502001 – PDF DOWNLOAD

SECTION 1 General Information
Hardware 1-2
Critical 1-10
Recommended 1-19
SECTION 2 Finish & Accessories
Frame & Weight (Skid Plate) 2-2
Frame & Weight (Battery Roll Out) 2-4
Frame & Weight (Battery Roll Out) 2-8
Frame & Weight (Over Fender) 2-12
Frame & Weight (Battery Roll Out) 2-14
Frame & Weight (Covers) 2-18
Hood & Hinge – Hood Sheet 2-22
Hood & Hinge – Hood Sheet, Compact Spec 2-25
Hood & Hinge (Battery Roll Out) 2-27
Hood & Hinge (Battery Roll Out, Compact Spec) (Hood Sheet) 2-29
Driver Seat Assembly 2-31
Head Guard & Accessory – Inner Parts, Right Rear Pillar Grip 2-33
Head Guard & Accessory – Head Guard, Standard 2-35
Head Guard & Accessory – Head Guard, Option 2-37
Head Guard & Accessory C40, C50 (Compact Spec) 2-39
Head Guard & Accessory C40, C50 (Drive -In Rack, Compact Spec, Low Head Guard) 2-41
Indicator Plate – Lever, Auto Fork Decal 2-43
Indicator Plate – Lever, E811/ E911/ E911B 2-45
Indicator Plate – Lever, E811 2-47
Indicator Plate – Left-Hand Fender Cover, E811 2-49
Indicator Plate – Left-Hand Fender Cover 2-51
Indicator Plate – Body, 1/2 2-53
Indicator Plate – Body, 2/2 2-56
Indicator Plate – Mast 2-59
String Cutter 2-61
SECTION 3 Steering & Controls
Gear Case and Gear 3-2
Front Axle Shaft – C40, C50 Mast 3-4
Front Axle Shaft – C60 Mast 3-6
Rear Axle and Tie-Rod – Rear Axle Mount 3-8
Rear Axle and Tie Rod – Lock Cylinder Mount 3-10
Rear Axle and Tie-Rod – Lock Cylinder Inner Parts 3-12
Rear Axle and Tie-Rod – Rear Axle Inner Parts 3-14
Rear Axle and Tie-Rod – Rear Axle Mount, Synchronized 3-17
Rear Axle and Tie-Rod – Rear Axle Inner Parts, Synchronized 3-19
Steering Wheel 3-22
Steering Wheel 3-24
Steering Wheel 3-26
Steering Post 3-28
SECTION 4 Drive & Brake
Drive Motor Assembly 4-2
Drive Motor Assembly, Installation 4-5
Front Wheel and Tire 4-7
Rear Wheel and Tire 4-9
Parking Brake 4-11
Parking Brake – Pedal Assembly Inner Parts 4-13
Brake Pedal 4-15
Brake Master Cylinder – Inner Parts 4-17
Brake Master Cylinder 4-19
Brake Master Cylinder – Reservoir Set Inner Parts 4-21
Brake Pipe 4-23
Drum Brake – Assembly 4-25
Drum Brake – Brake Inner Parts 4-27
Accelerator – Pedal 4-30
SECTION 5 Electrical Comp. & System
Wiring and Clamp – Rear Axle , Synchronized 5-3
Wiring and Clamp – Control Valve Sensor 5-5
Wiring and Clamp – Mast Sensor, TN 5-7
Wiring and Clamp – Mast Sensor, 6K TT 5-9
Wiring and Clamp – Mast Sensor, QM 5-11
Wiring and Clamp – Main Harness 5-13
Wiring and Clamp – Main Harness, Pin Code Entry/ Synchronized 5-15
Wiring and Clamp – Drive and Pump Motor Cable 5-18
Wiring and Clamp – Controller Cable 5-20
Wiring and Clamp – Connector Cable 5-22
Wiring and Clamp – Rear Rack Upper, Forward and Reverse Buzzer 5-24
Rear Rack, Upper – Rear Rack Working and Rear Rack Pillar Grip 5-26
Wiring and Clamp – Front Rack Stay Harness, LED Front Combination 5-28
Wiring and Clamp – Rear Rack Pillar Grip/Working/Forward and Reverse – LED Rear
Combination 5-30
Wiring and Clamp – Front Rack Stay Harness, Room Lamp 5-32
Wiring and Clamp – Front Rack Stay Harness, Room Lamp/LED Front Combination 5-34
Wiring and Clamp – Front Rack Stay Harness 5-36
Wiring and Clamp – Fingertip Control Lever with EPO, Joystick Control Lever, Main Wiring
Harness 5-38
Fingertip Control Lever with EPO – Armrest, Horn 5-40
Fingertip Control Lever with EPO – Joystick Control lever, Armrest Bracket 5-42
Joystick Control Lever with EPO – Lever Assembly 5-44
Fingertip Control Lever with EPO – Joystick Control Lever with EPO 5-46
Fingertip Control Lever with EPO – Lever 5-48
Fingertip Control Lever with EPO – Emergency Stop 5-50
Fingertip Control Lever with EPO – Height Selector 5-52
Fingertip Control Lever with EPO – UL/EE Joystick Control Lever with EPO, Switch Cover 5-54
Wiring and Clamp – Forward/Reverse Pedal, Main Wiring Harness 5-56
Hood Harness 5-58
Meter and Switch – Combination Switch, Inner Parts 5-60
Meter and Switch – Instrument Panel Switch 5-62
Meter and Switch – Box, Pin Code Entry 5-65
Meter and Switch – Horn 5-67
Meter and Switch – DC/DC Converter, 12V Power Supply 5-69
Meter and Switch – Forward and Reverse Buzzer 5-71
Meter and Switch – Room Lamp Switch 5-73
Meter and Switch – Rear Rack Working 5-75
Meter and Switch – Combination Meter 5-77
Meter and Switch – Backup Buzzer 5-79
Meter and Switch – Forward/Reverse Pedal 5-81
Meter and Switch – Forward/Reverse Pedal, Back Relay 5-83
Meter and Switch – Forward/Reverse Pedal 5-85
Accelerator – Forward/Reverse Pedal 5-87
Sensor – Height Sensor, TN Mast 5-89
Sensor – Height Sensor, 6K Mast, C60 5-91
Sensor – Height Sensor, QM Mast 5-93
Sensor – Pressure 5-95
Sensor – Tilt Angle 5-97
Sensor – Yaw Rate Sensor 5-99
Pump, Motor 5-101
Pump Motor, Installation 5-103
Controller – Main Controller 5-105
Control Panel – Motor Drive Controller 5-107
Contactor Panel – Contactor Inner Parts 5-109
Contactor 5-111
Static Strap 5-113
Contoller, 4th Function, Fingertip Control Lever with EPO 5-115
SECTION 6 Hydraulic Components
Main Lift Cylinder 4K, 5K TT (F50-MT Mast) 6-2
Free Lift Cylinder, Right-Hand 4K, 5K TT (F50-MT Mast) 6-4
Free Lift Cylinder, Left-Hand 4K, 5K TT (F50-MT Mast) 6-6
Rear Axle Cylinder 6-8
Hydrostatic Steering Valve Installation 6-10
Drag Link and Steering Piping 6-12
Drag Link and Steering Piping – Synchronized 6-15
Front Lift Cylinder 6K TT – Installation 6-19
Front Lift Cylinder 6K TT/ QM – Cylinder Inner Parts 6-21
Front Lift Cylinder QM – Installation 6-2
Front Lift Cylinder 6K TT/ QM – Cylinder Inner Parts 6-26
Rear Lift Cylinder TN – Installation 6-29
Rear Lift Cylinder TN..C40, C50 – Cylinder Inner Parts 6-32
Rear Lift Cylinder TT – Installation 6-36
Rear Lift Cylinder QM – Installation 6-39
Rear Lift Cylinder QM – Cylinder Inner Parts 6-41
Oil Pump – Installation 6-44
Oil Pump – Pump Inner Parts 6-46
Tilt Cylinder – Installation and Boots 6-48
Tilt Cylinder – Cylinder Inner Parts 6-50
Oil Control Valve – Assembly and Fitting 6-52
Oil Control Valve A405, A430, A450 – Assembly and Fitting 6-54
Oil Control Valve – A405, A430, A450, Sensor and Bracket 6-56
Oil Control Valve – Sensor and Bracket 6-58
Oil Control Valve – Inner Parts, Inlet 6-60
Oil Control Valve – Inner Parts, Lift 6-63
Oil Control Valve – Inner Parts, Tilt 6-66
Oil Control Valve – Inner Parts, Outlet/Clamp 6-69
Oil Control Valve – Inner Parts, Att/3-Way 6-71
Oil Control Valve – A405, A430, A450 – Inner Parts, ATT/4-Way 6-73
Oil Control Valve – Inner Parts, ATT/3-Way 6-75
Oil Control Valve – Inner Parts, Outlet 6-78
Oil Control Valve – A405, ATT/4-Way 6-81
Oil Control Valve Link 6-84
Oil Control Valve Link – A405, A430, A450 6-86
Oil Control Valve Link – Tilt Lever Inner Parts 6-88
Body Piping – Reservoir to Pump and Manifold 6-90
Body Piping – Manifold to Cylinders 6-92
Body Piping TT, QM, TN – Drain Hose 6-94
Body Piping – Oil Level Gage Inner Parts 6-96
Cylinder Assembly, Free Lift, TT Mast, S/N 11177 and Up 6-98
Cylinder Assembly, Main Lift, TT Mast, S/N 11177 and Up 6-101
Front Lift Cylinder, TF Mast 6-104
Rear Lift Cylinder, TF Mast 6-106
SECTION 7 Mast
Mast – Common Parts and Telescopics 4K, 5K TT (F50-MT Mast) 7-3
Single, Internal Hose Reeving 4K, 5K TT (F50-MT Mast) 7-11
Dual, Internal Hose Reeving 4K, 5K TT (F50-MT Mast) 7-19
Fixed Carriage 4K, 5K TT (F50-MT Mast) 7-28
Integral Sideshift Carriage 4K, 5K TT (F50-MT Mast) 7-30
Integral Sideshift Carriage 4K, 5K TT (F50-MT Mast) (Common Parts) 7-32
Load Back Rest 4K, 5K TT (F50-MT Mast) 7-34
Carriage Upkit Option – Center 4K, 5K TT (F50-MT Mast) 7-36
Carriage Upkit Option – Double Fixed Carriage 4K, 5K TT (F50-MT Mast) 7-40
Carriage Upkit Option – Left-Hand/Right-Hand Fixed Carriage 4K, 5K TT (F50-MT Mast) 7-42
Carriage Upkit Option – Left-Hand ISS 4K, 5K TT (F50-MT Mast) 7-44
Telescopics, Over the Mast Hoses and Chains 4K, 5K TT (F50-MT Mast) 7-46
Finish Instructions – Decals – 4K, 5K TT (F50-MT Mast) 7-48
Mast Assembly TN 7-51
Mast TT, C60 7-54
Mast, Quad Mast 7-57
Lift Bracket and Fork – Backrest and Fork 7-60
Lift Bracket and Fork TN – Roller 7-64
Lift Bracket and Fork..C40, C50 – Roller 7-66
Lift Bracket and Fork E62#..TN – Lift Bracket 7-68
Lift Bracket and Fork E62#..TT – Lift Bracket 7-70
Lift Bracket and Fork E62#..Quad Mast – Lift Bracket 7-72
Lift Bracket and Fork QM – Fork Inner Parts 7-74
Chain and Chain Wheel QM 7-77
Chain and Chain Wheel, TN 7-79
Mast Piping QM 7-81
Mast Piping C60 TT 7-83
Mast Piping C60 TT 7-85
Mast Piping E811 TN – Control Valve Hose 7-88
Mast Piping A450 TN – Control Valve Hose 7-90
Mast Piping A410, A430 TN – Piping 7-92
Mast Piping A450 TN – Piping 7-94
Mast Piping E911 C60 TT, QM – Connector 7-96
Mast Piping E911 C60 TT, QM – Connector 7-98
Mast Piping E911 C60 TT, QM – Connector 7-100
Side Shift Fork Piping E911, E911B..TT, QM 7-102
Integral Sideshift Carriage Assembly 7-104
Integral Sideshift Carriage (Side Shift Cylinder) 7-106
Elevating Section, TT Mast, S/N 11177 and Up 7-108
Mast Hose Installation, S/N 11177 and Up 7-111
Free Lift Chain Assembly, TT Mast, S/N 11177 and Up 7-116
Main Lift Chain Assembly, TT Mast, S/N 11177 and Up 7-118
Inner Telescopic Assembly, TT Mast, S/N 11177 and Up 7-120
Outer Telescopic Assembly, TT Mast, S/N 11177 and Up 7-122
Mast Main Frame Assembly, TT Mast, S/N 11177 and Up 7-124
Fixed Carriage Assembly, TT Mast, S/N 11177 and Up 7-126
Integral Sideshift Carriage Assembly, TT Mast, S/N 11177 and Up 7-128
Integral Fork Positioner (Side Shift Cylinder), TT Mast, S/N 11177 and Up 7-130
Lift Cylinder Installation, TT Mast, S/N 11177 and Up 7-132
Load Backrest, TT Mast, S/N 11177 and Up 7-134
3rd and 4th Function Piping, TT Mast, S/N 11177 and Up 7-137
Auxiliary Piping, ISS Carriage 7-139
Integral Fork Positioner (Fork Positioner) 7-141
Mast, TF 7-144
Mast, TF – Lift Bracket and Fork Carriage 7-147
Mast, TF – Chain and Chain Wheel 7-149
Mast, TF – Front Lift Cylinder Mounting 7-151
Mast, TF – Rear Lift Cylinder Mounting 7-153
SECTION 8 Options & Kits
Lamp – Head Lamp and Front Rack Combination Lamp 8-2
Lamp – LED Rear Combination 8-4
Lamp – Rear Rack Working 8-6
Lamp – Room Lamp 8-8
Lamp Bracket – Head Lamp and Front Rack Combination Lamp 8-10
Lamp Bracket – LED Rear Combination 8-12
Lamp Bracket – Rear Rack Working 8-14
Lamp Bracket – Room Lamp 8-16
Kit, iW Evolution/ EVO (iWAREHOUSE) 8-18
iPort Interface Kit 8-21
Power Hook-Up Accessory Cable (Option Code 100348) 8-23
LED Strobe Light (Option Code 683) 8-24
Lubricants, Oils and Paint 8-25
Operator Cooling Fan (Option Code TS28) 8-26
LED Strobe Light (Option Code 100297) 8-27
Kit, Smart Alarm, L/RR OPT S2 C2 B810 8-28
Kit, Smart Alarm, LED RR B810 8-29
Kit, Smart Alarm, L/RR OPT C3 B810 8-30
Cup Holder 8-31
KIt, DC/DC Converter 8-32
Kit, Front Blue Spotlight, Key Activated 8-33
Kit, Front Blue Spotlight Key Activated E810 8-34
Kit, Front Blue Spotlight, FWD Activated 8-35
Kit, Front Blue Spotlight Forward Activated E810 8-36
Kit, Smart Alarm (Option Code K21E) 8-37
Kit, Smart Alarm L/Lamp E810 8-38
Kit, Smart Alarm OPT With CTR E810 8-39
Kit, Smart Alarm OPT L/CTR E810 8-40
Kit, Attachment A450 TO E911B C30 B810 8-41
Kit, 12V Power Supply and Converter (25A) E810 8-42
Kit, Attachment, A410 to E811 C30 B810 8-43
Kit, Battery Gate Interrupt, E810 8-44
Kit, Battery Rollout, C30, B810 8-45
Kit, Front Headlights, LED, B810 8-47
Kit, Forward/Reverse, Chime E810 8-48
Kit, Oil Control Valve, 3 Way to 4 Way, B810 8-49
Kit, Operator Fan, 36V, E810 8-50
Kit, Operator Fan, 48V, E810 8-51
Kit, Power Hook-Up, 36V – 48V 8-52
Kit, Power Hook-Up, 12V 8-53
Kit, Strobe LED Yellow/Amber B810 8-54
Kit, Strobe LED Red B810 8-55
Kit, Strobe LED Blue B810 8-56
Kit, Rear Blue Light With Smart Alarm 8-57
Kit, Rear Blue Light Without Smart Alarm 8-58
Kit, Seatbelt Interlock E810 8-59
Kit, RR Combi With CTR With Smart Alarm E810 8-60
Clamp Release Interlock 8-61
Kit, RR Blue Spotlight W/Smart Alarm Key, E810 8-62
Kit, Operator Fan, 36V, B810 8-63
Kit, Operator Fan, 48V, E810 8-64
APPENDIX A Alphabetical Parts Index
APPENDIX B Numerical Parts Index

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