Raymond Forklift 5300 5500 5600 High-Level Orderpicker Maintenance Manual – PDF DOWNLOAD

Description

Raymond Forklift 5300 5500 5600 High-Level Orderpicker Maintenance Manual 301126-001A – PDF DOWNLOAD

FILE DETAILS:

Raymond Forklift 5300 5500 5600 High-Level Orderpicker Maintenance Manual 301126-001A – PDF DOWNLOAD

Language : English
Pages : 444
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Raymond Forklift 5300 5500 5600 High-Level Orderpicker Maintenance Manual 301126-001A – PDF DOWNLOAD

Models Serial Numbers
5300 00001 and Up
5500, 5600 44001 and Up

Manual Design:

• This manual is designed to give personnel, with an expected level of expertise, the technical information necessary to maintain, troubleshoot, and repair a Raymond product.
• The two-line header at the top of each page contains the name of the manual, the title of the current section, and the topic of the page.

This manual consists of the following sections:

TABLE OF CONTENTS:

Raymond Forklift 5300 5500 5600 High-Level Orderpicker Maintenance Manual 301126-001A – PDF DOWNLOAD

Document Revision History 1-v
Service Information List 1-v
How to Use This Manual 1-1
Manual Design1-2
Interactive Electronic Technical Manuals 1-3
Abbreviations and Symbols1-4
Safety2-1
Definitions 2-2
General Safety 2-3
Battery Safety 2-5
Static Precautions 2-8
Jacking2-9
Emergency Lower Valve 2-11
Tie-Down for Transport 2-12
Towing 2-13
Welding Safety2-14
Systems Overview3-1
Introduction 3-2
Lift Truck Specifications 3-3
General Information 3-4
Installation3-6
Operator Display 3-7
Modes of Operation3-8
FlashWare3-25
Wire Guidance3-27
Cold Storage 3-28
Storage 3-29
UL Label “EE”3-30
Scheduled Maintenance 4-1
Maintenance Guidelines 4-2
Maintenance Minder ™ Tool4-3
Initial 90 Day/250 Deadman Hours (HD) Maintenance4-5
Every 180 Days or 500 Deadman Hours (HD) 4-6
Every 360 Days or 2000 Deadman Hours (HD) 4-10
Chain Maintenance 4-11
Contactor Tip Inspection 4-12
Troubleshooting 5-1
Electrical Troubleshooting 5-2
Drive Unit Troubleshooting 5-21
Troubleshooting Aisle Exit Error Code J2 5-23
Symptom Tables: Hydraulic Functions5-25
Symptom Tables: Travel Functions 5-28
Symptom Tables: Electrical Symptoms 5-29
Messages, Codes, and Tests 6-1
Power Amp LED Diagnostics 6-2
Summary List 6-3
Messages and Codes 6-9
Analog Input Tests 6-43
Input Tests 6-71
Table of Contents Models 5300/5500/5600 Maintenance Manual
ii Publication: 1301126/001A, Issued: 12 Nov 2018
Output Tests6-117
Component Procedures 7-1
List of Component Procedures 7-2
Component Locator Photos 7-3
Special Tools and Decals 7-9
Special Tools 7-10
Decals and Tags 7-11
Steering and Controls 7-15
Steer Motor/Gearbox7-16
Home Proximity Sensor Adjustment 7-18
Control Handle 7-19
Deadman Pedal 7-25
Drive and Brake 7-27
Traction Motor 7-28
Drive Unit – Standard7-29
Drive Unit – Heavy Duty 7-49
Brake7-61
Drive Wheel 7-65
Electrical Components 7-67
Battery Procedures 7-68
Power Cables7-70
Motors 7-72
AC Motor Service 7-75
Power Amplifiers 7-78
Horn 7-79
Carriage Control Card Replacement 7-80
Wiring and Harness Repair 7-81
Hydraulic Components 7-89
Flow Sensor Service Notes7-90
High Pressure Relief Valve Adjustment 7-93
Lift/Lower and Load Holding Valves 7-94
Bleeding Lift Cylinders 7-95
Lift Pump and Motor 7-96
Main Lift Cylinder7-97
Free Lift Cylinder 7-101
Mast Section 7-105
Carriage7-106
Mast Shimming 7-109
Upper Mast Bearing Replacement 7-111
Lift Chains, Three-Stage7-116
Free Lift Cylinder Ride Spring Chain Anchors 7-118
Forks 7-119
Pallet Clamp7-120
Load Wheels7-121
Lift Chain 7-122
Theory of Operation 8-1
System Architecture 8-2
Traction System 8-6
Steering System 8-8
Lift/Lower System8-10
Wire Guidance System 8-13
Pin-Out Matrix 8-21
Models 5300/5500/5600 Maintenance Manual Table of Contents
Publication: 1301126/001A, Issued: 12 Nov 2018 iii
AppendixA-1
Lubrication Specification ChartA-2
Thread Adhesives, Sealants, and Lubricants A-3
Component Specific Service/Torque Chart A-4
Torque Chart – Hydraulic Fittings A-6
Torque Chart – Straight Thread Face Seal O-Rings A-7
Torque Chart – Standard (Ferrous) A-8
Torque Chart – Metric (Ferrous)A-9
Torque Chart – Standard (Brass) A-10
Torque Chart – Metric (Brass)A-11
Torque Chart – Thread-Forming Screws A-12
Decimal Equivalent ChartA-13
Standard/Metric ConversionsA-15
Index I-1

Need help? Contact: [email protected]

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V