Raymond Forklift 71B 76 Sideloader Truck Maintenance Manual PDMM-0102 – PDF DOWNLOAD

Description

Raymond Forklift 71B 76 Sideloader Truck Maintenance Manual PDMM-0102 – PDF DOWNLOAD

FILE DETAILS:

Raymond Forklift 71B 76 Sideloader Truck Maintenance Manual PDMM-0102 – PDF DOWNLOAD

Language : English
Pages :332
Downloadable : Yes
File Type : PDF
Size:20.1 MB

DESCRIPTION:

Raymond Forklift 71B 76 Sideloader Truck Maintenance Manual PDMM-0102 – PDF DOWNLOAD

Manual Design

The Raymond® Sideloader Maintenance Manual is designed to:

The two-line page header at the top of each page identifies the:

We suggest you get in the habit of turning to the START page first when you use this manual. The START page asks simple questions to guide you to the proper chapter.

To find a component procedure, you can use one of these methods:

• Theory of Operation explains fluid flow within the hydraulic schematics and current flow within the electrical schematics for various conditions of Sideloader operation.

• Appendix contains reference information such as torque values, lubrication specifications, and system schematics.

• Index lists subjects alphabetically.

TABLE OF CONTENTS:

Raymond Forklift 71B 76 Sideloader Truck Maintenance Manual PDMM-0102 – PDF DOWNLOAD

Page Revision Record v
Service Bulletin Index vii
Product Improvement Notice Index viii
How to Use This Manual 1-1
Map of the Manual 1-2
Manual Design 1-3
START Page 1-5
Safety 2-1
Definitions 2-2
General Safety 2-3
Battery Safety 2-7
Jacking Safety 2-11
Welding Safety 2-12
Systems Overview 3-1
General System Data 3-2
Mechanical Systems 3-3
Hydraulics 3-7
Electrical 3-12
Options 3-17
Installation 4-1
General 4-2
Chassis Frame 4-2
Visual Inspection 4-3
Mast to Tractor Reassembly 4-4
Batteries and Chargers 4-7
Scheduled Maintenance 5-1
Maintenance Guidelines 5-2
Monthly Maintenance 5-3
Semi-Annual Maintenance 5-6
Annual Maintenance 5-7
Lubrication and Inspection Points 5-8
Troubleshooting 6-1
Overview 6-2
General Instructions 6-4
List of Troubleshooting Charts 6-11
Troubleshooting Procedure 6-13
Component Procedures 7-1
Component Locator Photos 7-3
General Procedures 7-11
Tire Replacement 7-12
Motors 7-14
Drive Axle Assembly 7-23
General 7-24
Drive Motor
Inspection and Cleaning 7-25
Drive Wheel Replacement 7-26
Crab Steer Alignment and Adjustment 7-28
Drive Axle Removal and Reassembly 7-30
Drive Motor Replacement 7-32
Drive Unit Repair and Replacement 7-34
Tie Rod Replacement 7-36
Crab Steer Cylinder Replacement 7-36
Steer Axle Assembly 7-37
General 7-38
Steerable Wheel Replacement 7-39
Steering Linkage Alignment and
Adjustment 7-40
Steer Axle Removal and Reassembly 7-41
Steer Linkage Replacement 7-43
Steer Cylinder Replacement 7-44
Steer Knuckle Replacement 7-45
Steering 7-47
Steering Chain Adjustment 7-48
Brakes 7-49
Service Brake Adjustment 7-50
Parking Brake Adjustment 7-51
How to Use This Manual Raymond® Sideloader Maintenance Manual
Table of Contents
iv PDMM-0102 Issued: 9/30/02
Brake Shoe Replacement 7-52
Wheel Cylinder Repair or Replacement 7-54
Attachment and Load Handler 7-55
General 7-56
Mast Tilt Cylinder
Repair and Replacement 7-57
Fork Tilt Cylinder
Repair and Replacement 7-59
Carriage Reach Cylinder Repair and Replacement
(SLR20TT) 7-60
Mast Traverse Motor
Repair and Replacement 7-61
Lift Chain
Repair and Replacement 7-62
Carriage Roller Bearing Replacement 7-63
Side Cylinder Repacking (TFL and TT) 7-65
Lift Cylinder
Repair and Replacement 7-66
Lift Cylinder Bleeding 7-68
Mast Assembly Removal 7-69
Mast Drive
Repair and Replacement 7-70
Mast and Telescopic
Roller Bearing Replacement 7-72
Hydraulics 7-73
General 7-74
Lift Control and Linkage 7-75
Hydraulic Manifolds 7-78
Electrical 7-81
General 7-82
Batteries 7-83
Component Testing 7-87
Contactors 7-88
Controls 7-95
Directional/Speed Control Assembly 7-96
Control Unit 7-102
SCRs 7-122
Rectifiers 7-125
Plugging Relays
K1 & K2 7-127
Battery Controller and K5 Relay 7-129
Automatic Steer Centering Relay K11 7-130
Deadman Relay K12 and Light Load
Relay K13 7-131
Diode Assemblies 7-132
Resistor Assemblies 7-135
Suppressor Assemblies 7-136
Theory of Operation 8-1
Overview 8-2
Brakes 8-3
Steering 8-4
Lift/Lower 8-7
Auxiliary Controls 8-13
SCR Theory 8-15
Standard Travel 8-17
Plugging 8-26
Miscellaneous Circuits 8-28
Remote Travel 8-29
Appendix A-1
Lubrication Specification Chart A-2
Thread Adhesives, Sealants, and Lubricants
A-3
Torque Chart – Standard (Ferrous) A-4
Torque Chart – Metric (Ferrous) A-5
Torque Chart – Standard (Brass) A-6
Decimal Equivalent Chart A-7
Standard/Metric Conversions A-9
Schematics A-11
Index I-1

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