Raymond Forklift 7400 7420 7440 Reach-Fork® Truck With The ACR System™ Parts Manual 1033359 – PDF DOWNLOAD

Description

Raymond Forklift 7400 7420 7440 Reach-Fork® Truck With The ACR System™ Parts Manual 1033359 – PDF DOWNLOAD

FILE DETAILS:

Raymond Forklift 7400 7420 7440 Reach-Fork® Truck With The ACR System™ Parts Manual 1033359 – PDF DOWNLOAD

Language : English
Pages :1029
Downloadable : Yes
File Type : PDF
Size:100 MB

TABLE OF CONTENTS:

Raymond Forklift 7400 7420 7440 Reach-Fork® Truck With The ACR System™ Parts Manual 1033359 – PDF DOWNLOAD

SECTION 1 General Information
Hardware 1-2
Critical 1-14
Recommended 1-71
SECTION 2 Finish & Accessories
Frame Assembly, Fore/Aft 2-2
Frame Assembly, Dockstance 2-5
Roller Assembly 2-9
Finish Instructions 2-11
Top Cover Installation, Fore/Aft Stance 2-26
Top Cover Assembly, Fore/Aft 2-31
Cover Installation, Dockstance 2-34
Top Cover Assembly, Dockstance 2-38
Floor Pad Installation 2-40
Battery Gate Installation 2-45
Battery Gate Installation 2-47
Battery Covers, EE 2-49
SECTION 3 Steering & Controls
Steer Linkage Installation 3-2
Steer Wheel Idler Assembly 3-6
Steer Motor Installation, DC Lift 3-8
Steer Motor Assembly 3-11
Steer Motor Installation, AC Lift 3-13
Steer Motor Assembly, AC Lift 3-15
Steer Wheel Installation, Fore/Aft, DC Lift 3-17
Steer Wheel Installation, Fore/Aft, AC Lift 3-21
Steering Wheel Installation, Dockstance, DC Lift 3-24
Steering Wheel Installation, Dockstance, AC Lift 3-26
Control Handle Installation, Fore/Aft, Primary 3-30
Control Handle Assembly, Fore/Aft, Primary 3-32
Control Handle Assembly, Primary, Fore/Aft Stance, ThermaKit 3-37
Control Handle Installation, Dockstance 3-41
Control Handle Assembly, Dockstance 3-43
Control Handle Assembly, Dockstance, ThermaKit 3-48
Control Handle Installation, Fore/Aft, Secondary 3-52
Control Handle Assembly, Fore/Aft, Secondary 3-54
Control Handle Assembly, Fore/Aft, Secondary, ThermaKit 3-56
Bracket Handle, Weldment 3-59
SECTION 4 Drive & Brake
Drive Unit Installation 4-2
Drive Unit Installation 4-4
Drive Motor Installation 4-6
Drive Unit Assembly 4-8
Electric Brake Installation 4-11
Electric Brake Installation 4-14
Electric Brake 4-16
Electric Brake Assembly 4-18
Deadman Pedal Installation, Fore/Aft 4-20
Deadman Pedal Assembly, Fore/Aft 4-23
Deadman Pedal Installation, Dockstance 4-25
Deadman Pedal Assembly, Dockstance 4-28
Drive Wheel Installation 4-30
Inertial Dampener Assembly 4-32
SECTION 5 Electrical Comp. & System
Electrical System, Fore/Aft, AC Lift 5-2
Electrical System, Fore/Aft, DC Lift 5-9
System Electrical, Dockstance, AC Lift 5-15
System Electrical, Dockstance, DC Lift 5-22
Traction Power Amplifier Installation 5-26
Lift Power Amplifier Installation 5-29
Vehicle Manager Installation 5-31
Contactor Panel Installation, DC Lift (AC/DC) 5-33
Contactor Panel Installation, AC Lift 5-38
Contactor Assembly 5-41
Drive Motor, AC 5-43
Drive Motor, AC (UL Class E) 5-46
Drive Motor, AC 5-48
Lift Motor, DC 5-51
Lift Motor, AC 5-53
Lift Motor, AC 5-55
Auxiliary Motor 5-57
Operator Display Installation, Fore/Aft 5-59
Operator Display Installation, Dockstance, DC Lift 5-61
Operator Display Installation, Dockstance, AC Lift 5-63
Horn Installation 5-65
Switch Assembly, Key 5-68
Relay/Control Fuse Panel Installation W/ Auxiliary Power 5-70
Battery Connector Installation 5-73
Battery Connector Assembly 5-75
Height Encoder Installation 5-77
Encoder Assembly, Height Indicator 5-83
Height Encoder Installation 5-85
Encoder Assembly, Height Indicator, Model 7400 5-90
Height Encoder Installation, Model 7420 and 7440 5-92
Encoder Assembly, Height Indicator, Models 7420 and 7440 5-97
Guard-Height Sensing 5-99
Ambient Temperature Sensor Installation 5-101
Fan Assembly, Drive Motor Compartment 5-103
Fan Assembly, Lift Motor Compartment 5-105
Speed Limiting Switch (S12) Installation (Mechanical) 5-107
Speed Limiting, Proximity Switch Installation (S12) 5-110
SECTION 6 Hydraulic Components
Hose Installation, Fore/Aft, AC Lift Motor 6-2
Hose Installation, Fore/Aft Stance, AC Lift Motor (Model 7400 EH > 330 in., and all
Models 7420 and 7440) 6-4
Hose Installation, Fore/Aft, DC Lift Motor 6-6
Hose Installation, Dockstance, AC Lift Motor 6-9
Hose Installation, Dockstance, DC Lift Motor 6-12
Reservoir Assembly 6-14
Reservoir Assembly 6-16
Lift Pump and Motor Assembly, DC 6-19
Lift Pump and Motor Assembly, AC 6-23
Auxiliary Pump and Motor Installation 6-25
Auxiliary Pump and Motor Assembly 6-27
Lift Pump, DC, Single 6-29
Lift Pump, DC, Dual 6-31
Lift Pump, AC 6-33
Auxiliary Pump 6-35
Main Manifold Installation, AC Lift 6-37
Main Manifold Assembly, AC Lift 6-39
Main Manifold Installation, DC Lift 6-44
Main Manifold Assembly, DC Lift 6-46
Auxiliary Manifold Assembly, Single Reach 6-51
Manifold Assembly, Single Reach, Tilt, W/ Sideshift 6-54
Manifold Assembly, Reach, DR32TT 6-56
Manifold Assembly, Tilt, DR32TT 6-58
Manifold Assembly, Tilt and Sideshift, DR32TT 6-60
Main Lift Cylinder, All 6-62
Main Lift Cylinder, 7420-7440 6-79
Cylinder, Free Lift, Non-Staging (DC Lift), R35TT, R45TT, and DR32TT 6-81
Cylinder, Free Lift, Staging (AC Lift), R35TT,R45TT, DR32TT 6-92
Cylinder, Free Lift, Staging (AC Lift), Models 7420 and 7440, R45TT, DR32TT 6-106
Cylinder, Free Lift, Staging (AC Lift), Model 7420 and 7440, R45TT, DR32TT 6-108
Cylinder Assembly, Reach 6-111
Cylinder Assembly, Reach 6-113
Cylinder, Power Tilt Assembly, Single Reach 6-115
Cylinder Assembly, Tilt 6-117
Cylinder Assembly, Sideshift 6-119
Cylinder Assembly, Sideshift 6-121
SECTION 7 Mast
Mast to Tractor Assembly 7-3
Mast to Tractor Mounting, Model 7400 7-5
Elevating Section, R35TT 7-7
Elevating Section, R45TT & DR32TT (7400 and 7420) 7-15
Elevating Section, DR32TT 7-23
Elevating Section, DR32TT (7440) 7-31
Chain, Free Lift 7-40
Chain, Main Lift 7-57
Free Lift Cylinder-Pulley/Bracket Installation 7-70
Cylinder and Pulley Bracket Assembly, Free Lift Model 7400 7-73
Cylinder and Pulley Bracket Assembly, Free Lift 7-77
Cylinder and Pulley Bracket Assembly, Free Lift, Models 7420 and 7440 7-79
Overhead Guard Installation 7-81
Overhead Guard, Installation, Shim Spacer 7-83
Overhead Guard- Drive in Rack 7-85
Hose and Cable Installation, Mast 7-87
Hose and Cable Installation, Mast, Model 7420 7-98
Hose and Cable Installation, Mast, Model 7440 7-109
Guard Installation-Hose & Cable 7-121
Carriage Installation, R45TT and R35TT 7-123
Reach Carriage Assembly, R35TT/R45TT 7-125
Scissor Assembly, R35TT/R45TT 7-131
Carriage Installation, DR32TT 7-133
Reach Carriage Assembly, DR 7-136
Reach Carriage Assembly, DR 7-142
Scissor Assembly, DR32TT 7-147
Hose and Cable Installation, Carriage R35TT/R45TT 7-151
Hose and Cable Installation, Carriage DR32TT 7-155
Carriage Assembly, Tilt, No Sideshift, R35TT/R45TT 7-158
Carriage Assembly, Tilt and Sideshift, R35TT/R45TT 7-160
Carriage Subassembly, Tilt and Sideshift, R35TT/R45TT 7-163
Carriage Assembly, Tilt No Sideshift, DR32TT 7-165
Carriage Assembly, Tilt and Sideshift, DR32TT 7-167
Carriage Subassembly, Sideshift, DR32TT 7-169
Mast Guard Installation, Mesh 7-171
Mast Guard Installation-Mesh-7420-7440 7-174
Mast Guard Installation, Mesh, High Guard 7-176
Mast Guard Installation, Glass 7-178
Baseleg Installation, R35TT, 5 in. x 3.62 in., Open Toe 7-180
Baseleg Installation, R35TT, 5 in. x 3.62 in., Straddle Closed Toe 7-182
Baseleg Installation, R35TT, 5 in. x 2.88 in., Open Toe 7-184
Baseleg Installation, R35TT, 5 in. x 2.88 in., Straddle Closed Toe 7-186
Baseleg Installation, R35TT, 4 in. x 3.62 in., Closed Toe 7-188
Baseleg Installation, R35TT, 4 in. x 2.88 in., Closed Toe 7-190
Baseleg Installation, R45TT, 5 in. x 3.62 in., Open Toe 7-192
Baseleg Installation, R45TT, 6 in. x 4 in., Open Toe 7-194
Baseleg Installation, R45TT, 5 in. x 3.62 in., Closed Toe 7-196
Baseleg Installation, R45TT, 5 in. x 2.88 in., Open Toe 7-198
Baseleg Installation, R45TT, 5 in. x 2.88 in., Closed Toe 7-200
Baseleg Installation, R45TT, 4 in. x 3.62 in., Closed Toe 7-202
Baseleg Installation, R45TT, 4 in. x 2.88 in., Closed Toe 7-204
Baseleg Installation, DR32TT, 5 in. x 3.62 in., Closed Toe 7-206
Baseleg Installation, DR32TT, 5 in. x 2.88 in., Closed Toe 7-208
Baseleg Installation, DR32TT, 4 in. x 3.62 in., Closed Toe 7-210
Baseleg Installation, DR32TT, 4 in. x 2.88 in., Closed Toe 7-212
Base Leg Installation, R45TT, 6 X 4 in, Closed Toe (Models 7420 and 7400) 7-214
Wheel Plate Installation, Open Toe 7-216
Wheel Plate Installation, 6 x 4 in., Open Toe (Models 7420 and 7440) 7-218
Wheel Plate Installation, Closed Toe 7-220
Wheel Plate Installation, Closed Toe 7-224
Wheel Plate Installation, Closed Toe (6 X 4 in) 7-226
Wheel Plate Installation, OWCTWB, 5 X 3.62 in. and 5 X 2.88 in. (Fabricated) 7-228
Load Wheel Assembly 7-230
Stop Assembly (R45TT and DR32TT) 7-233
Stop Assembly (R35TT) 7-235
Sideshift Stop Assembly 7-237
Forks 7-239
SECTION 8 Options & Kits
Load Backrest Installation 8-2
Rear Door Installation, Fore/Aft 8-4
Rear Door Installation, Dockstance 8-6
Fire Extinguisher Installation 8-8
Rear Post, Fore/Aft 8-10
Rear Post, Dockstance 8-12
Remote Grease Manifold 8-14
Nested Switch Installation, Reach 8-16
Nested Switch Installation, Deep-Reach 8-18
Rapid Charge Battery Connector Installation 8-21
Rapid Charge Battery Connector Assembly 8-23
Security Start Switch 8-25
Height Tilt Indicator Display Installation 8-27
R.F. Installation 8-29
Motion Sensor Installation 8-34
Motion Sensor Assembly 8-38
Heated Glass Mast Guard 8-40
Travel Light and Alarm Installation 8-42
Working Light and Operator Cooling Fan Harness Installation 8-46
Working Light and Operator Cooling Fan Installation 8-50
Fan Assembly, Operator 8-52
Warning Light Harness Installation 8-54
Strobe Light Installation 8-56
Flashing Light Installation 8-59
Light, Warning, Strobe Lamp Assembly 8-62
Light Assembly, Warning, Flashing 8-64
Tilt Carriage Shims 8-66
Vantage Point System 8-69
Operator Compartment Sensor System (OCSS), Fore/Aft Stance 8-88
Operator Compartment Sensor System (OCSS), Dockstance 8-89
Overhead Guard Covers 8-92
Battery Gate Alarm, Left-Hand and Right-Hand, Installation 8-94
Alarm-Free Lift 8-96
APPENDIX A Alphabetical Parts Index
APPENDIX B Numerical Parts Index
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