Raymond Forklift 8900 Pallet Truck Maintenance Manual SN 01003 and Up – PDF DOWNLOAD
$28.95
Raymond Forklift 8900 Pallet Truck Maintenance Manual SN 01003 and Up – PDF DOWNLOAD
Description
Raymond Forklift 8900 Pallet Truck Maintenance Manual SN 01003 and Up – PDF DOWNLOAD
FILE DETAILS:
Raymond Forklift 8900 Pallet Truck Maintenance Manual SN 01003 and Up – PDF DOWNLOAD
Language : English
Pages : 285
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Raymond Forklift 8900 Pallet Truck Maintenance Manual SN 01003 and Up – PDF DOWNLOAD
• Provide technical coverage for expected levels of user expertise
• Anticipate your needs and reduce your decisions regarding maintenance
• Reduce page flipping through a “one-stop shopping” approach
The two-line running page header at the top of each page tells you:
• Name of the manual: Raymond® Model 8900 Pallet Truck Maintenance Manual
• Current section title: Section 1. How to Use This Manual
• Current topic: Manual Design
• Section 1. How to Use This Manual contains descriptive information about the manual in Manual Design and a reference table of Abbreviations & Symbols you may find throughout this manual.
TABLE OF CONTENTS:
Raymond Forklift 8900 Pallet Truck Maintenance Manual SN 01003 and Up – PDF DOWNLOAD
Page Revision Record v
Product Improvement Notices Included vii
Service Informations and Service Bulletins Included viii
How To Use This Manual 1-1
Manual Design 1-2
Interactive Electronic Technical Manuals 1-3
Abbreviations and Symbols 1-4
Safety 2-1
Definitions 2-2
General Safety 2-3
Battery Safety 2-5
Jacking Safety 2-7
Tie-Down for Transport 2-8
Towing 2-8
Static Safety 2-9
Welding Safety 2-10
Systems Overview 3-1
Introduction 3-2
General System Data 3-3
Model 8900 Pallet Truck Specifications 3-4
Special Tools 3-6
Operator Display and Programming 3-7
FlashWare 3-17
Scheduled Maintenance 4-1
Maintenance Guidelines 4-2
Initial 90 Day/250 Deadman Hours (HD) Maintenance 4-3
Every 120 Days or 250 Deadman Hours (HD) 4-4
Every 360 Days or 2000 Deadman Hours (HD) 4-6
Contactor Tip Inspection 4-7
Grease Fittings 4-8
Grease Fittings (Trucks with Steel Bushings Only) 4-9
Troubleshooting 5-1
How to Use This Section 5-2
Electrical Troubleshooting Guidelines 5-3
Shorts to Frame 5-4
DC Electric Motor Tests 5-6
AC Electric Motor Tests 5-10
Coil Theory 5-11
Wiring 5-12
Hydraulic Troubleshooting Guidelines 5-13
List of Component Designators 5-14
Symptom Tables 5-16
Symptom Tables: Hydraulic System 5-17
Symptom Tables: Travel System 5-23
Table of Contents Raymond® Model 8900 Pallet Truck Maintenance Manual
ii Publication 1087856, Re-Issued: 27 Feb 2015
Messages and Codes 6-1
Messages and Codes Summary List 6-3
Traction Power Amplifier LED Diagnostics 6-5
Caution and Error Codes 6-9
Component Procedures 7-1
List of Component Procedures 7-3
Component Locator Photos 7-7
Covers 7-9
Battery 7-11
Power Cables 7-14
Fuses 7-16
Wiring Harness 7-17
Switches (General) 7-19
Brake (Deadman) Switch 7-20
Lift-Limit Switch (SW10) 7-21
Time Delay Module (DA2) 7-22
Hydraulic Solenoids 7-23
Operator Display 7-24
Traction Power Amplifier (TPA) 7-25
Wiring and Harness Connectors 7-27
Contactors 7-31
Control Handle 7-34
Throttle Potentiometer 7-35
Brake 7-37
Motors, General 7-41
Traction Motor 7-44
Drive Unit 7-49
Drive Wheel 7-58
Shim Caster Adjustment 7-61
Adjustable Caster Adjustment 7-62
Casters (Spring-Loaded) 7-63
Top Linkage Subassembly 7-67
Pull Rod Assembly 7-69
Pallet Entry Sliders 7-72
Pallet Entry Rollers 7-73
Fork Height Adjustment 7-74
Load Wheels 7-79
Hydraulic Components 7-81
Auxiliary Pump Relief Valve 7-82
Hydraulic Ram 7-83
Hydraulic Cylinder (6000 lb Model) 7-86
Hydraulic Cylinder (8000 lb Model) 7-87
Hydraulic Unit 7-89
Auxiliary System (Steering) 7-97
Operator Compartment Sensor System (OCSS) (Optional) 7-101
Options 7-105
Battery Spacer Kit Installation 7-106
Single Level Accessory Bar Kit Installation 7-109
Battery Gate Interlock Sensors 7-112
Raymond® Model 8900 Pallet Truck Maintenance Manual Table of Contents
Publication 1087856, Re-Issued: 27 Feb 2015 iii
Theory of Operation 8-1
Definitions 8-2
Theory of Operation 8-5
Pinout Matrix 8-9
Appendix A-1
Lubrication Equivalency Chart A-2
Thread Adhesives, Sealants, and Lubricants A-3
Torque Chart – Standard (Ferrous) A-4
Torque Chart – Standard (Brass) A-5
Torque Chart – Metric (Ferrous) A-6
Torque Chart – Metric (Brass) A-7
Torque Chart – Thread Forming Screws A-8
Torque Chart – Metric Thread-Forming Screws A-10
Torque Chart – Hydraulic Fittings A-11
Torque Chart – Straight Thread Face Seal O-Rings A-12
Decimal Equivalent Chart A-13
Standard/Metric Conversions A-15
Index I-1
Questions? Email us: [email protected]
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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