Raymond Forklift EASi Reach-Fork® Lift Truck With The ACR System ™ EZ-C EZ-D EZ-CD (previously DZ-C) EZ-DD (previously DZ-D) Maintenance Manual – PDF DOWNLOAD

Description

Raymond Forklift EASi Reach-Fork® Lift Truck With The ACR System ™ EZ-C EZ-D EZ-CD (previously DZ-C) EZ-DD (previously DZ-D) Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Raymond Forklift EASi Reach-Fork® Lift Truck With The ACR System ™ EZ-C EZ-D EZ-CD (previously DZ-C) EZ-DD (previously DZ-D) Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 475
Downloadable : Yes
File Type : PDF
Size:14.4 MB

DESCRIPTION:

Raymond Forklift EASi Reach-Fork® Lift Truck With The ACR System ™ EZ-C EZ-D EZ-CD (previously DZ-C) EZ-DD (previously DZ-D) Maintenance Manual – PDF DOWNLOAD

Serial Numbers
00001 and Up
00001 and Up
00001 and Up
00001 and Up

The two-line running page header at the top of each page tells you:

This manual consists of the following sections:

TABLE OF CONTENTS:

Raymond Forklift EASi Reach-Fork® Lift Truck With The ACR System ™ EZ-C EZ-D EZ-CD (previously DZ-C) EZ-DD (previously DZ-D) Maintenance Manual – PDF DOWNLOAD

Document Revision History iii
Service Information List iv
How to Use This Manual 1-1
Manual Design 1-2
Interactive Electronic Technical Manuals 1-3
Abbreviations and Symbols 1-4
Safety 2-1
Definitions 2-2
General Safety 2-3
Battery Safety 2-5
Static Precautions 2-7
Jacking Safety 2-8
Tie-Down for Transport 2-10
Welding Safety 2-11
Systems Overview 3-1
Introduction 3-2
Lift Truck Specifications 3-3
Model Designations 3-4
Battery Specifications 3-5
FlashWare 3-6
Operator Display 3-8
Modes of Operation 3-9
Scheduled Maintenance 4-1
Maintenance Guidelines 4-2
Maintenance Minder ™ Tool 4-3
Initial 90 Day/250 Deadman Hours (HD) Maintenance 4-5
Every 180 Days or 500 HD 4-6
Every 360 Days or 2000 HD 4-9
Lubrication Points 4-10
Contactor Tip Inspection 4-15
Chain Maintenance 4-16
Fork Inspection 4-17
Troubleshooting 5-1
Electrical Troubleshooting 5-2
Hydraulic Troubleshooting Guidelines 5-15
Symptom Tables: Hydraulic Functions 5-16
Symptom Tables: Travel Functions 5-24
Symptom Tables: Electrical Symptoms 5-25
Symptom Tables: Operator Display Problems 5-26
Symptom Tables: Dead Lift Truck 5-27
Messages Codes and Tests 6-1
Power Amplifier LED Diagnostics 6-2
Messages and Codes Summary List 6-3
Messages and Codes 6-5
Electrical Test Summary List 6-21
Analog Tests 6-23
Input Tests 6-43
Output Tests 6-71
Table of Contents EASi Reach-Fork® Truck EZ-C/EZ-D Maintenance Manual
ii Publication: 1119847 Issued: 02 Jan 2013
Component Procedures 7-1
List of Component Procedures 7-2
Component Locator Photos 7-5
Special Tools Decals and Chassis 7-11
Steering and Controls 7-17
Drive and Brake 7-41
Electrical Components 7-77
Hydraulic Components 7-97
Hydraulic Components Cylinder 7-117
Mast Chain Hose Cable 7-145
Options 7-173
Theory of Operation 8-1
Traction System Functional Operation 8-2
Lift/Aux System (AC Lift) 8-5
Lift/Aux System (DC Lift) 8-15
Thermal Cut-Back 8-20
Steering System 8-21
HTI Theory of Operation 8-22
Pinout Matrix 8-23
Appendix A-1
Lubrication Specification Chart A-2
Thread Adhesives Sealants and Lubricants A-3
Component Specific Service/Torque Chart A-4
Torque Chart – Standard (Ferrous) A-7
Torque Charts – Metric A-8
Torque Chart – Thread-Forming Screws A-9
Torque Chart – Hydraulic Fittings A-10
Torque Chart – Straight Thread Face Seal O-Rings A-11
Decimal Equivalent Chart A-12
Standard/Metric Conversions A-14
Index I-1

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