Rolls-Royce Marine Hydraulic Winch Instruction & Parts Manual – Deck Machinery PDF

Description

Rolls-Royce Marine Hydraulic Winch Instruction & Parts Manual

This Rolls-Royce Marine hydraulic winch instruction and parts manual is a comprehensive 983-page technical document covering the operation, maintenance, troubleshooting and spare parts identification for a wide range of Rolls-Royce Brattvaag deck machinery. It is the complete instruction book for the hydraulic winch plant supplied to Estaleiro Promar (Plant No. A-9067, Newb. No. 12).

File Details

• Manual type: Instruction, operation, maintenance and parts manual
• Brand: Rolls-Royce Marine AS, Dept. Deck Machinery – Brattvaag
• Document references: 818-842GB, UBR 21/2.92, UBR 13/90, UBR 12/92, UBR 22/89, UBR 104/73, GB 103/73, 814-669GB, UBR 23/89, UBR 123/81, 815-015, 819-067GB, 819-005GB, 819-018GB
• Language: English (with some Norwegian headings and parallel text)
• Page count: 983
• File format: PDF
• Plant / hull: Estaleiro Promar, Plant A-9067, Hull No. 12

Chapters Covered

• Section 1 — Introduction, how to use the manual, questionnaire, worldwide customer support
• Section 2 — Technical specification: windlass/mooring winch, chain stoppers, pump units, starters, tugger winches, secondary winches, towing/anchor handling winch, capstans, full flow filters, oil cooler, expansion systems
• Section 3 — Operating Instructions
  • 3.1 Main System — piping diagram, parts list, warning sign usage, symbols
  • 3.2 Main System Components — anchor dropping by dynamic braking, hydraulic pumps and motors, control valves E2B/E12/E17U/E21, safety valves, full flow filters, three-phase motors, plate heat exchangers
  • 3.3 Remote Control (servo/electrical) — principle drawings, cable diagrams and lists, TOWCON NT, WRC1021, tension control, radio remote, winch operators chair
  • 3.4 Expansion System — pressurised and level-regulated expansion systems
• Section 4 — Maintenance Instructions
  • 4.1 Hydraulic Oil — ISO VG100 recommendations, oil sampling, filling, flushing
  • 4.2 Maintenance — general maintenance, lubrication charts, open gear lubrication, brake adjustment, wire spooling, chain wheel repair, coupling alignment, gear wheel alignment, tooth engagement control
  • 4.3 Trouble Shooting — general fault finding and troubleshooting list
  • 4.4 Minor Defects and Repairs — stuffing arrangements for motors
• Section 5 — Spare Parts: how to order spare parts, return of spare parts
• Section 6 — Drawings
  • 6.1 Windlass / Mooring Winch — LBFMG63046, motor/valve arrangements, brakes, couplings, chain releasers, control valves
  • 6.2 Tugger Winches — type LAKM6315, motor/shaft assemblies, brakes, bearing blocks
  • 6.3 Secondary Winch — 125T, bearings, spooling gear, lubrication systems, motor/valve arrangements, stuffing boxes, control valves
  • 6.4 Towing / Anchor Handling Winch — SL350W/BSL350W, guide rollers, gear alignment, brakes, drum arrangements, bearing housings, chain wheels, spooling gears, motors, control valves
  • 6.5 Capstans — LCM41010, motor/shaft assemblies, control valves
  • 6.6 F-Valves — lowering limit, shock, overflow, pilot, non-return, change-over valves, intermediate pieces, manifolds
  • 6.7 Pump Units — PV GS 660-46, PV GS 940-46, PH GS 3600-46, PH GS 2900-40, PV SNS 280-46
  • 6.8 Full Flow Filters — N8A, N9A
  • 6.9 Oil Cooler
  • 6.10 Expansion Systems
  • 6.11 Remote Control System — principle drawings, servo pump units, circuit diagrams, cable lists, control panels, TOWCON, radio control, control boxes

What This Manual Gives a Technician

This instruction and parts manual brings together the full technical documentation for a Rolls-Royce Brattvaag hydraulic deck machinery installation. For the engineer or technician, it provides the working knowledge needed to operate, maintain and repair the winch package: the functional principles of the hydraulic power transmission, the role of each control valve type, the correct procedures for brake adjustment, wire spooling, gear alignment and tooth engagement control, and the lubrication requirements for open gears and bearings. The fault-finding section maps typical symptoms to likely causes and remedies, while the extensive drawing section allows identification of individual components and part numbers down to item level. The remote control chapters document the servo system, bridge panels, TOWCON monitoring and radio remote options, so the control side of the installation is covered as thoroughly as the mechanical side. Whether the task is routine lubrication, a brake band replacement, spooling device adjustment or ordering a spare part, the relevant procedure or illustration is included.

Why This Manual Matters

Hydraulic deck machinery operates under heavy loads and in demanding marine conditions, so working without the correct procedures and specifications risks equipment damage and personal injury. This Rolls-Royce manual sets out the manufacturer’s recommended settings, torque figures, clearances and adjustment values, along with the safety warnings and cautions that apply to each operation. Using the documented procedures helps avoid premature wear, incorrect assembly and the failures that follow. The parts lists and exploded drawings reduce the guesswork when ordering replacements and help ensure the right item is fitted. For anyone responsible for a Rolls-Royce Brattvaag winch installation, this manual is the primary technical reference for keeping the equipment serviceable and safe.

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Instant PDF Delivery

The manual is supplied as a PDF file, available for immediate download after purchase. There is no shipping and no waiting for a physical book. The file can be viewed on a computer, tablet or smartphone, and individual pages or sections can be printed when a paper copy is needed at the winch or in the workshop. With 983 pages of technical data, drawings, part lists and procedures, this Rolls-Royce Marine hydraulic winch instruction and parts manual is a practical resource for engineers, technicians, superintendents and crew working with Rolls-Royce Brattvaag deck machinery.