Description
Rolls-Royce Marine Hydraulic Winch Instruction & Parts Manual
This Rolls-Royce Marine hydraulic winch instruction and parts manual is a comprehensive 983-page technical document covering the operation, maintenance, troubleshooting and spare parts identification for a wide range of Rolls-Royce Brattvaag deck machinery. It is the complete instruction book for the hydraulic winch plant supplied to Estaleiro Promar (Plant No. A-9067, Newb. No. 12).
File Details
- Manual type: Instruction, operation, maintenance and parts manual
- Brand: Rolls-Royce Marine AS, Dept. Deck Machinery – Brattvaag
- Document references: 818-842GB, UBR 21/2.92, UBR 13/90, UBR 12/92, UBR 22/89, UBR 104/73, GB 103/73, 814-669GB, UBR 23/89, UBR 123/81, 815-015, 819-067GB, 819-005GB, 819-018GB
- Language: English (with some Norwegian headings and parallel text)
- Page count: 983
- File format: PDF
- Plant / hull: Estaleiro Promar, Plant A-9067, Hull No. 12
Chapters Covered
- Section 1 — Introduction, how to use the manual, questionnaire, worldwide customer support
- Section 2 — Technical specification: windlass/mooring winch, chain stoppers, pump units, starters, tugger winches, secondary winches, towing/anchor handling winch, capstans, full flow filters, oil cooler, expansion systems
- Section 3 — Operating Instructions
- 3.1 Main System — piping diagram, parts list, warning sign usage, symbols
- 3.2 Main System Components — anchor dropping by dynamic braking, hydraulic pumps and motors, control valves E2B/E12/E17U/E21, safety valves, full flow filters, three-phase motors, plate heat exchangers
- 3.3 Remote Control (servo/electrical) — principle drawings, cable diagrams and lists, TOWCON NT, WRC1021, tension control, radio remote, winch operators chair
- 3.4 Expansion System — pressurised and level-regulated expansion systems
- Section 4 — Maintenance Instructions
- 4.1 Hydraulic Oil — ISO VG100 recommendations, oil sampling, filling, flushing
- 4.2 Maintenance — general maintenance, lubrication charts, open gear lubrication, brake adjustment, wire spooling, chain wheel repair, coupling alignment, gear wheel alignment, tooth engagement control
- 4.3 Trouble Shooting — general fault finding and troubleshooting list
- 4.4 Minor Defects and Repairs — stuffing arrangements for motors
Complete PDF Bookmark Tree
Complete Bookmarks
The complete bookmarks in the “Rolls-Royce Marine Hydraulic Winch Instruction & Parts Manual – Deck Machinery PDF” are as follows:
Microsoft Word – 818-842GB.pdf
+1. Introduction
243-682
243-683
243-680
Microsoft Word – A-9067.pdf
+2. Technical specification
Print DOC.tif (18 pages).pdf
+3. Operating Instuctions
324-247
397-488(1).pdf
397-488-00
Important items
331-093
UBR 21/1.92
UBR13/1.90
414332.pdf
392-677-40 Model (1).pdf
392-677-41 Model (1).pdf
392-677-54 Model (1).pdf
392-677-55 Model (1).pdf
209-673
UBR12/1.92
Control valve type E12 GB 22_89.pdf
UBR104_73.pdf
GB 103_73
814-669GB.prn
UBR23/1.89
UBR123/81
ABB
APV
Allweiler
397-664(1).pdf
397-665(1).pdf
397-666(1).pdf
397-667-00.pdf
398-605.pdf
398-620.pdf
398-621.pdf
398-606.pdf
398-607.pdf
398-608.pdf
398-609.pdf
398-610.pdf
815-015p. 178
812-180GB.prn
814-269GB.prn
819-067GBp. 256
819-005GBp. 273
819-018GBp. 280
510144.pdf
814-630GB.prn
364-600.PDF
240-330
127-427
UBR27.92
+4. Maintenace Instructions
ISO VG100p. 330
215-152_C
818-083GB.prn
077-436
161-113_E
814-613GBp. 337
818-089GB.prn
812-469
812-474
812-471
214444 Model (1).pdf
214225 Model (1).pdf
414332.pdf
413464.pdf
392-677-40 Model (1).pdf
392-677-41 Model (1).pdf
392-677-54 Model (1).pdf
392-677-55 Model (1).pdf
414558p. 372
414559p. 373
414561p. 374
414562p. 375
414584p. 376
Full flow filter UBR123_81.pdf
395-502GBp. 379
17255 Model (1).pdf
17250 Model .pdf
17229 Model (1).pdf
17251 Model .pdf
314889 Model (1).pdf
412857p. 387
WPS H-184.pdf
211132 Model (1).pdf
412912p. 395
44361.pdf
214294 Model (1).pdf
214464 Model (1).pdf
414522.pdf
315019 Model (1).pdf
17188 Model (1).pdf
214295 Model (1).pdf
213428 Model (1).pdf
49650 Model .pdf
314886 Model .pdf
414560p. 408
413802p. 409
213901 Model .pdf
414575p. 411
311999 Model .pdf
413706 Model .pdf
413470 Model .pdf
414580p. 415
414581p. 417
414589p. 420
35991a Model .pdf
412176 Model .pdf
811-789
UBR 21/1.92
127-241
119-365
119-365-AA.pdf
119-365-AB.pdf
119-365-CB.pdf
+5. Spare Parts
812-012p. 435
Return of spare parts to RPM Brattvaag AS 812-011
+6. Drawings
Microsoft Word – kapittelinndeling instruction.pdf
6.0 Drawing listp. 441
+6.1 Windlass / Mooring Winch.
367-352.PDF
367A352-00.pdf
368-006.pdf
368A006-01.pdf
324-286.pdf
324A286-01.pdf
367-383.pdf
367A383-00.pdf
111-132-.pdf
281A429-00.pdf
364A367-03.pdf
189-010-01.pdf
215-032.PDF
215-032-.pdf
380-345-01.pdf
380-345-02.pdf
393-286.pdf
393-286-01.pdf
393-286-00.pdf
269-151.pdf
269-151-.pdf
317-056.pdf
317-056-03.pdf
227-147-.pdf
231-105.pdf
231-105-.pdf
229-168-
141-182.PDF
141A182-14.pdf
195-050.PDF
195A050-04.pdf
+6.2 Tugger Winches.
395-027.pdf
395-027-00.pdf
220-347-.pdf
395-028.pdf
395-028-00.pdf
220-348-.pdf
395-029.pdf
395-029-00.pdf
395-030.pdf
395-030-00.pdf
119-388-.pdf
119-387-.pdf
111-112-.pdf
117-181-03.pdf
108-343.PDF
108-343-.pdf
281-139-.pdf
233-013.pdf
233-013-22.pdf
388-859.PDF
388-859-00.pdf
231-105.pdf
231-105-.pdf
234-005-.pdf
+6.3 Secondary Winch.
16938 Model (1).pdf
17488 Servi.pdf
214444 Model (1).pdf
315251 Model (1).pdf
16586 Model (1).pdf
13491 Model (1).pdf
315004.pdf
315005.pdf
315006.pdf
315007.pdf
214289.pdf
211255 Model (1).pdf
210616 Model (1).pdf
16988 Model (1).pdf
17076 Model (1).pdf
213420 Model (1).pdf
16159 Model (1).pdf
15517 Model (1).pdf
15590 Model (1).pdf
392-677-54 Model (1).pdf
392-677-55 Model (1).pdf
398-965.pdf
398-965-00.pdf
398-966.pdf
398-966-00.pdf
398-967.pdf
398-967-00.pdf
398-968.pdf
398-968-00.pdf
401-715.pdf
401-715-00.pdf
401-716.pdf
401-716-00.pdf
401-526.pdf
401-526-00.pdf
401-525.pdf
401-525-00.pdf
397-052-16.pdf
397-052-06.pdf
397-358.PDF
397-358-00.pdf
342-016.pdf
342-016-02.pdf
342-016-01.pdf
120-166.PDF
750-017-19.pdf
750-009-13.pdf
750-017-18.pdf
750-009-12.pdf
391-929.PDF
391-929-00.pdf
122-029-.pdf
170-055.PDF
170-055-.pdf
163-119.PDF
163-119-.pdf
122-112-.pdf
122-113-.pdf
122-089-01.pdf
388-717.PDF
388-717-00.pdf
+6.4 Towing / Anchor Handling Winch.
16378 Model (1).pdf
17246 Model (1).pdf
17212 Model (1).pdf
214225 Model (1).pdf
314889 Model (1).pdf
315019 Model (1).pdf
17548 Model (1).pdf
17206 Model (1).pdf
15396 Model (1).pdf
211132 Model (1).pdf
311431 Model (1).pdf
214218 Model (1).pdf
13200 Model (1).pdf
214194 Model (1).pdf
214192 Model (1).pdf
211040 Model (1).pdf
210615 Model (1).pdf
29246 Model (1).pdf
16695 Model (1).pdf
310112 Model (1).pdf
17205 Model (1).pdf
210066 Model (1).pdf
13845v Model (1).pdf
28663 Model (1).pdf
214191 Model (1).pdf
214190 Model (1).pdf
214464 Model (1).pdf
214295 Model (1).pdf
17188 Model (1).pdf
0-PS-007090-Drawing.pdf
4-PS-01667-OpManual.pdf
16919 Model (1).pdf
17073 Model (1).pdf
17443 Model (1).pdf
213819 Model (1).pdf
411860 Model (1).pdf
212164 Model (1).pdf
212160 Model (1).pdf
212163 Model (1).pdf
17252 Model (1).pdf
15355 Model (1).pdf
16075 Model (1).pdf
392-677-40 Model (1).pdf
392-677-41 Model (1).pdf
398-242.pdf
398-242-00.pdf
400-106.pdf
400-106-00.pdf
400-107.pdf
400-107-00.pdf
398-500-02.pdf
398-501-02.pdf
398-734.pdf
398-734-00.pdf
399-251.pdf
399-251-00.pdf
395-055.pdf
395-055-02.pdf
395-055-01.pdf
222-170-.pdf
137-016-02.pdf
131-086.pdf
750-042-09.pdf
750-042-11.pdf
750-042-04.pdf
750-042-03.pdf
301-014-.pdf
301-011-.pdf
376-113.pdf
376-113-00.pdf
376-107-00.pdf
252-182-.pdf
388-716.pdf
388-716-00.pdf
111-013-01.pdf
+6.5 Capstans
348-424.pdf
348-424-00.pdf
348-429-00.pdf
348-425.pdf
348-425-00.pdf
348-430-00.pdf
325-033-00.pdf
355-162-00.pdf
183-023.pdf
183-023-01.pdf
114-024-01.pdf
+6.6 F-Valves.
112-119-.pdf
112-057-.pdf
114-014-.pdf
170-091-.pdf
348-139-00.pdf
343-091.pdf
343-091-00.pdf
130-241-.pdf
220-379-.pdf
373-013-00.pdf
114-013-.pdf
269-006-.pdf
112-118-.pdf
370-118-00.pdf
214-060.pdf
214-060-.pdf
108-467-.pdf
178-367-02.pdf
112-047-.pdf
+6.7 Pump Units
266A274-00.pdf
217A131-00.pdf
111-192-.pdf
214-060.pdf
214-060-.pdf
309-148.pdf
309-148-03.pdf
217-117.pdf
217-117-.pdf
237-166.pdf
237-166-.pdf
309-156.pdf
309-156-03.pdf
303-223-.pdf
268-029-.pdf
107-293-.pdf
214-062-03.pdf
343-187.pdf
343-187-03.pdf
276-135-.pdf
257-124-.pdf
309-180.pdf
309-180-03.pdf
318-061-.pdf
111-193-.pdf
+6.8 Full Flow Filters.
+6.9 Oil Cooler.
Microsoft Word – 818-868.pdf
818-868-00.pdf
130-336.pdf
130-336-08.pdf
814-223-.pdf
+6.10 Expansion Systems.
225-164.pdf
196-095.pdf
196-095-.pdf
309-241-.pdf
226-208-.pdf
309-242-.pdf
240-330-.pdf
216-084.pdf
216-084-.pdf
324-326-00.pdf
Microsoft Word – ~7239951.pdf
Drawing listp. 840
+6.11 Remote Control System
397-664(1).pdf
397-665(1).pdf
397-666(1).pdf
17252 Model (1).pdf
16159 Model (1).pdf
398-709.pdf
397-667-00.pdf
397-663-00.pdf
397-662(1).pdf
397-662-00.pdf
818-900.pdf
397-661-00.pdf
402-653.pdf
402-654.pdf
402-655.pdf
402-656.pdf
398-631.pdf
398-631-00.pdf
402-657.pdf
402-658.pdf
402-659.pdf
402-660.pdf
402-661.pdf
402-662.pdf
402-663.pdf
402-664.pdf
402-665.pdf
397-001.pdf
397-001-00.pdf
397-496-00.pdf
398-605.pdf
398-606.pdf
398-607.pdf
398-608.pdf
398-609.pdf
398-610.pdf
398-611.pdf
402-873.pdf
402-874.pdf
402-875.pdf
398-612.pdf
398-612-00.pdf
398-613.pdf
398-613-00.pdf
398-614.pdf
398-614-00.pdf
398-615.pdf
398-615-00.pdf
398-616.PDF
398-616-00.pdf
402-816.pdf
402-817.pdf
402-818.pdf
402-819.pdf
402-820.pdf
402-821.pdf
402-822.pdf
402-823.pdf
402-824.pdf
402-825.pdf
402-826.PDF
402-827.PDF
402-828.pdf
402-829.pdf
402-830.pdf
402-831.pdf
402-832.pdf
402-833.pdf
402-834.pdf
398-617.PDF
398-617-00.pdf
402-835.pdf
402-836.pdf
402-837.pdf
402-838.pdf
402-839.pdf
402-840.pdf
398-618.pdf
398-618-00.pdf
402-843.pdf
402-844.pdf
402-845.pdf
402-846.pdf
402-847.pdf
402-848.pdf
402-849.pdf
402-850.pdf
402-851.pdf
402-852.pdf
402-853.pdf
398-619.pdf
398-619-00.pdf
402-854.pdf
402-855.pdf
402-856.pdf
402-857.pdf
402-858.pdf
402-859.pdf
402-860.pdf
402-861.pdf
402-862.pdf
402-863.pdf
402-864.pdf
402-865.pdf
402-866.pdf
402-867.pdf
402-868.pdf
402-869.pdf
402-870.pdf
402-871.pdf
402-872.pdf
398-620.pdf
398-620-00.pdf
398-621.pdf
398-621-00.pdf
399-973-00.pdf
399-977-00.pdf
399-981-00.pdf
319-306.PDF
319-306-01.pdf
319-306-02.pdf
319-306-03.pdf
367-225-00
400-779.pdf
395-243.pdf
395-243-00.pdf
- Section 5 — Spare Parts: how to order spare parts, return of spare parts
- Section 6 — Drawings
- 6.1 Windlass / Mooring Winch — LBFMG63046, motor/valve arrangements, brakes, couplings, chain releasers, control valves
- 6.2 Tugger Winches — type LAKM6315, motor/shaft assemblies, brakes, bearing blocks
- 6.3 Secondary Winch — 125T, bearings, spooling gear, lubrication systems, motor/valve arrangements, stuffing boxes, control valves
- 6.4 Towing / Anchor Handling Winch — SL350W/BSL350W, guide rollers, gear alignment, brakes, drum arrangements, bearing housings, chain wheels, spooling gears, motors, control valves
- 6.5 Capstans — LCM41010, motor/shaft assemblies, control valves
- 6.6 F-Valves — lowering limit, shock, overflow, pilot, non-return, change-over valves, intermediate pieces, manifolds
- 6.7 Pump Units — PV GS 660-46, PV GS 940-46, PH GS 3600-46, PH GS 2900-40, PV SNS 280-46
- 6.8 Full Flow Filters — N8A, N9A
- 6.9 Oil Cooler
- 6.10 Expansion Systems
- 6.11 Remote Control System — principle drawings, servo pump units, circuit diagrams, cable lists, control panels, TOWCON, radio control, control boxes
What This Manual Gives a Technician
This instruction and parts manual brings together the full technical documentation for a Rolls-Royce Brattvaag hydraulic deck machinery installation. For the engineer or technician, it provides the working knowledge needed to operate, maintain and repair the winch package: the functional principles of the hydraulic power transmission, the role of each control valve type, the correct procedures for brake adjustment, wire spooling, gear alignment and tooth engagement control, and the lubrication requirements for open gears and bearings. The fault-finding section maps typical symptoms to likely causes and remedies, while the extensive drawing section allows identification of individual components and part numbers down to item level. The remote control chapters document the servo system, bridge panels, TOWCON monitoring and radio remote options, so the control side of the installation is covered as thoroughly as the mechanical side. Whether the task is routine lubrication, a brake band replacement, spooling device adjustment or ordering a spare part, the relevant procedure or illustration is included.
Why This Manual Matters
Hydraulic deck machinery operates under heavy loads and in demanding marine conditions, so working without the correct procedures and specifications risks equipment damage and personal injury. This Rolls-Royce manual sets out the manufacturer’s recommended settings, torque figures, clearances and adjustment values, along with the safety warnings and cautions that apply to each operation. Using the documented procedures helps avoid premature wear, incorrect assembly and the failures that follow. The parts lists and exploded drawings reduce the guesswork when ordering replacements and help ensure the right item is fitted. For anyone responsible for a Rolls-Royce Brattvaag winch installation, this manual is the primary technical reference for keeping the equipment serviceable and safe.
Instant PDF Delivery
The manual is supplied as a PDF file, available for immediate download after purchase. There is no shipping and no waiting for a physical book. The file can be viewed on a computer, tablet or smartphone, and individual pages or sections can be printed when a paper copy is needed at the winch or in the workshop. With 983 pages of technical data, drawings, part lists and procedures, this Rolls-Royce Marine hydraulic winch instruction and parts manual is a practical resource for engineers, technicians, superintendents and crew working with Rolls-Royce Brattvaag deck machinery.
Reviews
There are no reviews yet.