Rolls-Royce Rauma Brattvaag Deck Machinery Instruction Manual – Windlass, Mooring, Tugger, Anchor Handling Winch & Capstan

Description

Rolls-Royce Rauma Brattvaag Deck Machinery Instruction Manual is a comprehensive technical documentation package for the hydraulic winch plant installed on STX Norway Offshore AS Brattvaag newbuild No. 119, plant A09774. This manual covers the complete range of deck machinery including windlasses, mooring winches, tugger winches, towing and anchor handling winches, capstans, pump units, hydraulic control valves, and the Towcon RT remote control and monitoring system.

File Details

• Manual Type: Instruction Manual — Deck Machinery
• Brand: Rolls-Royce Marine AS / Rauma Brattvaag
• Project: STX Norway Offshore AS Brattvaag, Newb. No. 119
• Plant No.: A09774 – OSSD/05/0684
• Revision: C
• Date: November 2008
• Language: English (with some Norwegian text)
• Page Count: 1,020 pages
• File Format: PDF

Chapters Covered

The instruction manual is organised into six main sections:

• 1. Introduction — How to use the manual, fault-finding example, questionnaire
• 2. Technical Specification — Operational conditions, workshop testing, counter flanges, general technical information, complete equipment specifications for windlasses, tugger winches, towing/anchor handling winches, capstans, pump units, starters, oil filters, oil cooling, expansion systems, and remote control
• 3. Operating Instructions — Main system piping diagrams, component descriptions, hydraulic power transmission principles, anchor dropping by dynamic braking, control systems E12, E17, E21, E2B, safety valves, remote control servo and electrical systems, expansion system operation
• 4. Maintenance Instructions — Hydraulic oil recommendations, oil sampling, accept criteria, filling and flushing procedures, maintenance schedules for merchant vessels, lubrication instructions for all winch types, troubleshooting lists, minor defects and repairs including stuffing arrangements for motors M6300, M4185, MX13192
• 5. Spare Parts — How to order spare parts, return procedures, parts identification
• 6. Drawings — Complete drawing list including windlass/mooring winch, tugger winch, towing/anchor handling winch, capstan, F-valves, pump units, oil filters, oil cooling arrangement, expansion system, and remote control system drawings

Equipment Covered

This Rolls-Royce Rauma Brattvaag Deck Machinery Instruction Manual provides coverage for the following equipment installed on the vessel:

• Windlass / Mooring Winch: Type LFM63.046 and BFM63.046
• Tugger Winch: Type LAKMX41016 and LAKMX22012
• Towing / Anchor Handling Winch: Type SL350W/BSL350W and SL400W-3T
• Capstan: Type CX4115
• Hydraulic Motors: GX6300, MX4185, MX13192, MGX6300-A, CX4185
• Pump Units: PH SNF 280-46, PV GS 1300-44, PV GS 3600-46, PV GS 440-40, PV GS 440-46, PG GS 1300-44
• Control Valves: E12, E17, E21, E2B
• F-Valves: F92B, F48, F224, F46B, F11, F239, F244, F204, F236, F115L, F216, F70, F207
• Remote Control: Towcon RT control and monitoring system
• Electronic Modules: RRWRC R8 valve controller, RRAIO16, RRDIO15, ID_CPU, RRDIO15S, RRVIO8

Towcon RT Remote Control System

A substantial portion of this Rolls-Royce Rauma Brattvaag Deck Machinery Instruction Manual is dedicated to the Towcon RT remote control and monitoring system. The manual covers system layout, workstation components, input devices, portable controllers, manual operation procedures, automatic towing functions (Shoot, Automatic Towing, Hoist), monitoring of winch parameters including tension, speed, length, temperature, trend monitoring, coupling and brake condition, and a comprehensive alarm list. System addons including SlowDrive, Hoist Limitation, Length Guard, and Shark Jaw tension reading are also documented.

Hydraulic System Documentation

The hydraulic power transmission section explains the principles of operation for the complete winch plant, including pumps, motors, control valves, safety valves, and the expansion system. Detailed cross-sectional diagrams and schematics show the internal workings of vane pumps, vane motors, control valves, and safety valves, enabling technicians to understand the hydraulic circuits and diagnose faults accurately.

Maintenance and Troubleshooting

Maintenance instructions cover hydraulic oil selection and care, oil sampling procedures, cleanliness level requirements, filling and draining procedures, flushing instructions for new installations, and comprehensive lubrication schedules. The troubleshooting section provides a detailed fault-finding list covering reduced power, reduced speed, noise, leakage, pressure gauge faults, and winch operation problems. Instructions for changing shaft packings, stuffing box arrangements, and motor shaft seals are included with step-by-step procedures and torque specifications.

What This Manual Enables You To Do

Having the Rolls-Royce Rauma Brattvaag Deck Machinery Instruction Manual means you can perform routine maintenance, troubleshoot hydraulic faults, adjust control valves, replace shaft seals, service band brakes, maintain open gears, and understand the complete Towcon RT control system without needing to source multiple separate documents. The manual provides the correct procedures, pressure settings, torque values, and maintenance intervals so you can work accurately and safely on windlasses, mooring winches, tugger winches, anchor handling winches, and capstans.

When you need to diagnose a hydraulic problem, adjust a safety valve, replace a seal, or train a new operator on the Towcon RT system, having the correct specifications and procedures at hand prevents costly mistakes and ensures the equipment is maintained to Rolls-Royce standards. The manual includes the exact pressure settings, alarm limits, lubrication frequencies, and component identification needed to keep the deck machinery operating reliably.

IMAGES PREVIEW

Delivered as an instant PDF download, this manual is searchable and printable, allowing you to access the information on any device. No shipping delays, no waiting for a physical book to arrive. Print the pages you need for the workshop, or keep the complete manual on your tablet for quick reference during maintenance operations. The PDF format makes it easy to find specific sections using keyword search, so you can locate the exact procedure or specification you need in seconds.