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Skyjack SJ85 AJ Articulating Boom Parts Manual 229037ACA – PDF DOWNLOAD
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Skyjack SJ85 AJ Articulating Boom Parts Manual 229037ACA – PDF DOWNLOAD
SJ85 AJ: A303000001 – A303999999
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Description
Skyjack SJ85 AJ Articulating Boom Parts Manual 229037ACA – PDF DOWNLOAD
FILE DETAILS:
Skyjack SJ85 AJ Articulating Boom Parts Manual 229037ACA – PDF DOWNLOAD
Language : English
Pages : 304
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Skyjack SJ85 AJ Articulating Boom Parts Manual 229037ACA – PDF DOWNLOAD
SJ85 AJ: A303000001 – A303999999
FOREWORD:
General:
The information contained in this manual is designed to aid the user in locating and identifying
replacement parts. Component parts of various assemblies and subassemblies comprising the work
platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to
show relative location of component parts in disassembly order. If a part cannot be found in this
manual, contact your local Skyjack Parts Department for assistance.
The information contained in this manual is designed to aid the user in locating and identifying
replacement parts. Component parts of various assemblies and subassemblies comprising the work
platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to
show relative location of component parts in disassembly order. If a part cannot be found in this
manual, contact your local Skyjack Parts Department for assistance.
Parts Ordering Information:
When ordering replacement parts, the complete part number and description should be used to ensure
proper identification and delivery of the desired item. This complete identification should also be
used when requesting equipment information.
When ordering replacement parts, the complete part number and description should be used to ensure
proper identification and delivery of the desired item. This complete identification should also be
used when requesting equipment information.
Method of Listing:
Parts are listed in order according to the reference number shown in the illustration, followed by
a full description based upon the “NOUN FIRST” method. That is, the noun name of the part is listed
first, then the modifying description information which serves to specifically identify the item.
Parts are listed in order according to the reference number shown in the illustration, followed by
a full description based upon the “NOUN FIRST” method. That is, the noun name of the part is listed
first, then the modifying description information which serves to specifically identify the item.
For example: PIN, Clevis.
Assemblies at the beginning of a parts list may be identified with a reference letter: A, B, C,
etc. These letters are used to identify different configurations of the assembly. Individual parts
in these lists have
corresponding letters after their description to identify which assembly it is used in. If a part
does not have a reference letter, it is used in all of the assemblies.
Bullets (•) are used to show the assembly structure,
or parent/child relationship. A part listed at the beginning of the parts list without a bullet
before the description is the main assembly, and all of the parts below it with one bullet are the
subcomponent parts of that assembly. Two bullets denote a subcomponent of a subcomponent, etc.
Example:
Main Assembly A
• Part 1 (subcomponent of Main Assembly A)
• Part 2 (subcomponent of Main Assembly A)
• • Part 3 (subcomponent of Part 2)
Assemblies at the beginning of a parts list may be identified with a reference letter: A, B, C,
etc. These letters are used to identify different configurations of the assembly. Individual parts
in these lists have
corresponding letters after their description to identify which assembly it is used in. If a part
does not have a reference letter, it is used in all of the assemblies.
Bullets (•) are used to show the assembly structure,
or parent/child relationship. A part listed at the beginning of the parts list without a bullet
before the description is the main assembly, and all of the parts below it with one bullet are the
subcomponent parts of that assembly. Two bullets denote a subcomponent of a subcomponent, etc.
Example:
Main Assembly A
• Part 1 (subcomponent of Main Assembly A)
• Part 2 (subcomponent of Main Assembly A)
• • Part 3 (subcomponent of Part 2)
Quantities:
The quantities required to complete the assembly are given for each part. If the quantity is (AR),
it is understood that the quantity may vary when the machine is equipped with certain options.
Order quantity as needed.
The quantities required to complete the assembly are given for each part. If the quantity is (AR),
it is understood that the quantity may vary when the machine is equipped with certain options.
Order quantity as needed.
How To Order Repair Parts:
Address all orders to your local SKYJACK dealer.
Specify model and serial number of the work platform (found on the serial number plate).
List the quantity needed.
List the length needed (if it is a bulk item).
List the part number and description as shown in this manual for each item.
Show the billing and shipping address and the name of the individual, if possible.
Suggest the best routing.
Address all orders to your local SKYJACK dealer.
Specify model and serial number of the work platform (found on the serial number plate).
List the quantity needed.
List the length needed (if it is a bulk item).
List the part number and description as shown in this manual for each item.
Show the billing and shipping address and the name of the individual, if possible.
Suggest the best routing.
TABLE OF CONTENTS:
Skyjack SJ85 AJ Articulating Boom Parts Manual 229037ACA – PDF DOWNLOAD
Table of Contents................................... 3 Recommended Service Parts........................... 8 Foreword............................................ 7 General......................................... 7 Parts Ordering Information...................... 7 Method of Listing............................... 7 Quantities...................................... 7 How To Order Repair Parts....................... 7 Recommended Service Parts....................... 8 Section 1 – Platform................................ 11 1.1 Platform with Three Drop Bars.............. 12 1.2 Platform with Swing Gate................... 14 1.3 Platform Base.............................. 16 1.4 Railings................................... 18 1.5 Swing Gate................................. 20 1.6 Drop Bar Gate.............................. 22 1.7 Footswitch................................. 23 1.8 Platform Control Box....................... 24 1.9 Boom/Turret Controller..................... 28 1.10 Drive/Steer Controller.................... 30 1.11 Riser Boom Controller..................... 32 1.12 Platform Terminal Strip................... 33 1.13 SGE....................................... 34 1.14 Platform Outlet........................... 35 Section 2 – Boom.................................... 37 2.1 Jib........................................ 38 2.2 Jib Manifold............................... 40 2.3 Cable Track................................ 42 2.4 Fly Boom................................... 44 2.5 Main Boom.................................. 46 2.6 Upper Pivot................................ 48 2.7 Upper Riser Arm............................ 50 2.8 3rd Riser Arm.............................. 51 2.9 Lower Pivot................................ 52 2.10 Link Arm.................................. 53 2.11 2nd Riser Arm............................. 54 2.12 Lower Riser Arm........................... 55 2.13 Limit Switches............................ 56 Section 3 – Cylinders............................... 59 3.1 Jib Cylinder............................... 60 3.2 Slave Cylinder............................. 62 3.3 Extension Cylinder......................... 64 3.4 Master Cylinder............................ 66 3.5 Main Lift Cylinder......................... 68 3.6 Riser Cylinder............................. 70 3.7 Axle Lock Cylinder......................... 72 Section 4 – Turret.................................. 73 4.1 Turret..................................... 74 4.2 Engine Tray................................ 76 4.3 Cowling - Engine Side...................... 78 4.4 Cowling - Controls Side.................... 82 4.5 Hydraulic Tank............................. 86 4.6 Fuel Tank - Diesel......................... 88 4.7 Fuel Tank - Gasoline....................... 90 4.8 Swing Drive................................ 92 4.9 Main & Brake Manifold Hardware............. 94 4.10 Main Manifold............................. 96 4.11 Brake Manifold............................100 4.12 Emergency Pump............................102 4.13 Batteries.................................104 4.14 Battery Cables............................106 4.15 Base Controls.............................108 4.16 Base Terminal Strip - ANSI/CSA & AS.......114 4.17 Base Terminal Strip - CE..................115 4.18 Counterweight - Turret....................116 Section 5 – Base....................................117 5.1 Chassis....................................118 5.2 Rotary Manifold............................120 5.3 Front Axle.................................122 5.4 Rear Axle..................................124 5.5 Differential - Front Axle..................126 5.6 Hub Reduction - Front Axle.................128 5.7 Brakes - Front Axle........................132 5.8 Central Housing - Front Axle...............134 5.9 Steering Assembly - Front Axle.............135 5.10 Trunnion - Front Axle.....................136 5.11 Driveshaft................................137 5.12 Differential - Rear Axle..................138 5.13 Hub Reduction - Rear Axle.................140 5.14 Central Housing - Rear Axle...............142 5.15 Brakes - Rear Axle........................144 5.16 Gear Box & Motors.........................146 5.17 Gear Box..................................148 5.18 Tires.....................................150 5.19 Counterweight - Base......................151 5.20 Propane Tanks.............................152 Section 6 – Engines.................................155 6.1 Engine - Deutz TD2.9L......................156 6.2 Air Intake - Deutz TD2.9L..................160 6.3 Radiator - Deutz TD2.9L....................162 6.4 Engine - Deutz TCD2.2......................164 6.5 Radiator - Deutz TCD2.2....................168 6.6 Air Intake - Deutz TCD2.2..................172 6.7 Engine - Deutz D2011.......................174 6.8 Air Intake - Deutz D2011...................176 6.9 Engine - Kubota WG3800.....................178 6.10 Air Intake - Kubota WG3800................184 6.11 Radiator - Kubota WG3800..................186 6.12 Exhaust - Kubota WG3800...................188 6.13 Engine Coupling - Deutz...................190 6.14 Engine Coupling - Kubota..................191 6.15 Drive & System Pumps......................192 6.16 Engine Controls...........................194 6.17 Terminal Strip - Engine Controls..........198 Section 7 – Electrical Harnesses....................199 7.1 Main Harness...............................200 7.2 Jib and Platform Rotate Harness............202 7.3 Control Cables.............................204 7.4 Engine Harness - Deutz TD2.9L..............206 7.5 Engine Harness - Deutz TCD2.2..............208 7.6 Engine Harness - Kubota WG3800.............212 7.7 Glow Plug Harness - Deutz TCD2.2...........214 Section 8 – Hose Connections........................215 8.1 Standard Hose Numbering System.............216 8.2 Hydraulic Hoses – Boom.....................218 8.3 Hydraulic Hoses – Turret...................220 8.4 Hydraulic Hoses – Drive & System Pumps.....222 8.5 Hydraulic Hoses – Base.....................224 8.6 Fuel Lines – Deutz TD.9L & Deutz TCD2.2....226 8.7 Fuel Lines – Deutz D2011...................227 8.8 Fuel Lines – Gasoline - Kubota WG3800......228 8.9 Fuel Lines – Propane - Kubota WG3800.......230 8.10 Grease Line...............................232 Section 9 – Optional Equipment......................233 9.1 Oil Cooler with No Generator...............234 9.2 Oil Cooler.................................236 9.3 Generator and Cooler Assembly - 3.5 kW.....238 9.4 Generator - 3.5 kW.........................240 9.5 Generator and Cooler Assembly - 7.5 kW.....242 9.6 Generator - 7.5 kW.........................244 9.7 Generator and Cooler Assembly - 12 kW......246 9.8 Generator - 12 kW..........................248 9.9 Generator and Oil Cooler Wiring............250 9.10 Welder....................................252 9.11 Pipe Rack.................................256 9.12 External Railing..........................258 9.13 SGM.......................................260 9.14 Control Box Cover.........................262 9.15 Tool Caddy................................264 9.16 Work Lights...............................266 9.17 Flashing Light............................268 9.18 All Motion Alarm..........................270 9.19 Residual Current Device (RCD).............271 9.20 Diesel Scrubber...........................272 9.21 Positive Air Shut-off Option..............273 9.22 Hostile Environment.......................274 9.23 Cold Start Package........................276 9.24 Arctic Package............................278 9.25 Load Circuit..............................280 9.26 Block Heater..............................282 9.27 Air Line to Platform......................283 9.28 Half-Height Platform Mesh.................284 9.29 Elevate Telematics........................288 9.30 Elevate Telematics Subscription...........292 Section 10 – Labels.................................293 10.1 Label Kits................................295 10.2 Labels - Controls Side....................296 10.3 Labels - Engine Side......................298 10.4 Labels - Platform.........................300
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