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Skyjack SJ85AJ Articulating Booms Operating Manual 208931AHA – PDF DOWNLOAD
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Description
Skyjack SJ85AJ Articulating Booms Operating Manual 208931AHA – PDF DOWNLOAD
FILE DETAILS:
Skyjack SJ85AJ Articulating Booms Operating Manual 208931AHA – PDF DOWNLOAD
Language : English
Pages : 110
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Skyjack SJ85AJ Articulating Booms Operating Manual 208931AHA – PDF DOWNLOAD
SJ85AJ: 95400001 & Above
About This Mobile Elevating Work Platform (MEWP):
1.1 Read and Heed:
SKYJACK is continuously improving and expanding product features on its equipment, therefore,
specifications and dimensions are subject to change without notice.
1.1 Read and Heed:
SKYJACK is continuously improving and expanding product features on its equipment, therefore,
specifications and dimensions are subject to change without notice.
1.1-1 Mobile Elevating Work Platform (MEWP) Definition:
A mobile device that has an adjustable position platform, supported from ground level by a
structure.
A mobile device that has an adjustable position platform, supported from ground level by a
structure.
1.1-2 Purpose of Equipment:
The SKYJACK Articulating Boom Series (Model SJ 85AJ) MEWP is designed to transport and raise personnel, tools and materials to overhead work areas.
The SKYJACK Articulating Boom Series (Model SJ 85AJ) MEWP is designed to transport and raise personnel, tools and materials to overhead work areas.
1.1-3 Use of Equipment:
The MEWP is a highly maneuverable, mobile work station. Work platform elevation and elevated
driving must only be done on a firm, level surface. It can be driven over uneven terrain only when
the platform is fully lowered.
The MEWP is a highly maneuverable, mobile work station. Work platform elevation and elevated
driving must only be done on a firm, level surface. It can be driven over uneven terrain only when
the platform is fully lowered.
1.1-4 Manual:
The operating manual is considered a fundamental part of the MEWP. It is a very important way to
communicate necessary safety information to users and operators. A complete and legible copy of
this manual must be kept in the provided weather-resistant storage compartment on the MEWP at all
times.
The operating manual is considered a fundamental part of the MEWP. It is a very important way to
communicate necessary safety information to users and operators. A complete and legible copy of
this manual must be kept in the provided weather-resistant storage compartment on the MEWP at all
times.
1.1-5 Operator:
- The operator must read and completely understand this operating manual, the safety panel label
located on the platform, the limitations, operating procedures, operator’s responsibility for
maintenance and all other warnings and instructions in this manual and on the MEWP.
Compare the labels on the MEWP with the labels found within this manual. If any labels are damaged
or missing, replace them immediately.
Only trained and authorized personnel shall be permitted to operate a MEWP. - The operator must be familiar with the employer’s work rules and related government regulations and
be able to demonstrate the ability to understand and operate this make and model of MEWP in the
presence of a qualified/competent person.
1.1-6 Service Policy and Warranty:
SKYJACK warrants each new product to be free of defective parts
and workmanship for the first 2 years or 3000 hours, whichever occurs first. Any
defective part will be replaced or repaired by your local SKYJACK dealer at no charge for parts or
labor. In addition, all products have a 5 year structural warranty. Contact the SKYJACK Service
Department for warranty statement extensions or exclusions.
and workmanship for the first 2 years or 3000 hours, whichever occurs first. Any
defective part will be replaced or repaired by your local SKYJACK dealer at no charge for parts or
labor. In addition, all products have a 5 year structural warranty. Contact the SKYJACK Service
Department for warranty statement extensions or exclusions.
1.1-7 Ownership of Machine:
Notify Skyjack of machine ownership. If you have sold or transferred any machine, promptly notify
Skyjack of new owner’s contact information.
Notify Skyjack of machine ownership. If you have sold or transferred any machine, promptly notify
Skyjack of new owner’s contact information.
1.1-8 Optional Accessories:
The SKYJACK MEWP is designed to accept a variety of optional accessories. These are listed under
7.2 Standard and Optional Equipment. Operating instructions for these options (if equipped) are
located in Section 5 – Operation of this manual.
The SKYJACK MEWP is designed to accept a variety of optional accessories. These are listed under
7.2 Standard and Optional Equipment. Operating instructions for these options (if equipped) are
located in Section 5 – Operation of this manual.
TABLE OF CONTENTS:
Skyjack SJ85AJ Articulating Booms Operating Manual 208931AHA – PDF DOWNLOAD
Section 1 – About This Mobile Elevating Work Platform (MEWP)........................................... 9 1.1 Read and Heed................................................................................. 9 1.1-1 Mobile Elevating Work Platform (MEWP) Definition......................................... 9 1.1-2 Purpose of Equipment..................................................................... 9 1.1-3 Use of Equipment......................................................................... 9 1.1-4 Manual................................................................................... 9 1.1-5 Operator................................................................................. 9 1.1-6 Service Policy and Warranty.............................................................. 9 1.1-7 Ownership of Machine..................................................................... 9 1.1-8 Optional Accessories..................................................................... 9 1.1-9 Scope of this Manual..................................................................... 10 1.2 Major Assemblies.............................................................................. 11 1.2-1 Base..................................................................................... 11 1.2-2 Turret................................................................................... 11 1.2-3 Boom Assembly............................................................................ 11 1.2-4 Platform................................................................................. 11 1.3 Serial Number Nameplate....................................................................... 13 1.4 Responsibility for Maintenance................................................................ 13 1.4-1 Operator’s Responsibility for Maintenance................................................ 13 1.4-2 Maintenance and Inspection Schedule...................................................... 13 1.4-3 Owner’s Inspections...................................................................... 13 Section 2 – Operator Safety............................................................................ 15 2.1 Electrocution Hazard.......................................................................... 15 2.2 Safety Precautions............................................................................ 16 2.3 Fall Protection............................................................................... 18 2.4 Jobsite Inspection............................................................................ 19 Section 3 – Familiarization............................................................................ 21 3.1 Component Identification...................................................................... 22 3.2 Manual Storage Box............................................................................ 23 3.3 Control Functions............................................................................. 23 3.3-1 Main Power Disconnect Switch............................................................. 23 3.3-2 Footswitch............................................................................... 23 3.3-3 Base Control Console..................................................................... 24 3.3-4 Platform Control Console................................................................. 26 3.4 Features and Devices.......................................................................... 29 3.4-1 Driving Speed............................................................................ 30 3.4-2 Driving Direction........................................................................ 30 3.4-3 Tilt Switch.............................................................................. 30 3.4-4 Function Restrictions when Tilted........................................................ 30 3.4-5 Platform Load Sensing System............................................................. 30 3.4-6 Overload Status.......................................................................... 31 3.4-7 Brake Release System..................................................................... 32 3.4-8 Secondary Guarding Electrical (SGE)...................................................... 32 3.4-9 Drive Bypass Valve....................................................................... 33 3.4-10 Differential Lock Switch................................................................ 33 3.4-11 Turret Transportation Lock.............................................................. 33 3.4-12 All Motion Alarm........................................................................ 33 3.5 Optional Equipment and Attachments............................................................ 34 3.5-1 AC Outlet on Platform (If Equipped)...................................................... 34 3.5-2 Work Light (If Equipped)................................................................. 34 3.5-3 Flashing Amber Light (If Equipped)...................................................... 34 3.5-4 Welder (If Equipped)..................................................................... 35 3.5-5 Cold Weather Start (If Equipped)......................................................... 35 3.5-6 Arctic Weather Package (If Equipped)..................................................... 35 3.6 Emergency Lowering Procedure.................................................................. 36 3.7 Chassis Tilt Recovery......................................................................... 37 3.7-1 Platform Uphill.......................................................................... 37 3.7-2 Platform Downhill........................................................................ 37 Section 4 – Pre-operation.............................................................................. 39 4.1 Operator’s Responsibility..................................................................... 39 4.2 Visual & Daily Maintenance Inspections........................................................ 40 4.2-1 Labels................................................................................... 40 4.2-2 Electrical............................................................................... 40 4.2-3 Limit Switches........................................................................... 40 4.2-4 Hydraulic................................................................................ 40 4.2-5 Engine Compartment....................................................................... 41 4.2-6 Control Compartment...................................................................... 43 4.2-7 Base.................................................................................... 44 4.2-8 Platform Assembly........................................................................ 46 4.2-9 Boom Assembly............................................................................ 47 4.2-10 Optional Equipment/Attachments.......................................................... 48 4.3 Function Tests................................................................................ 49 4.3-1 Test Main Power Disconnect Switch........................................................ 49 4.3-2 Base Control Console..................................................................... 49 4.3-3 Test Base Emergency Stop Button and Base Emergency Stop Light............................ 49 4.3-4 Test Start/Function Enable/Emergency Power Switch and All Boom and Platform Functions.... 50 4.3-5 Test Platform Self-leveling............................................................. 50 4.3-6 Test Platform Capacity Zone Indicator Lights............................................. 51 4.3-7 Test Emergency Power..................................................................... 51 4.3-8 Test Off/Base/Platform Switch............................................................ 52 4.3-9 Test Positive Air Shutoff (If Equipped).................................................. 52 4.3-10 Platform Control Console................................................................ 53 4.3-11 Test Platform Emergency Stop Button and Platform Emergency Stop Light................... 53 4.3-12 Verify Load Sensing Module Self-Check................................................... 53 4.3-13 Test Footswitch and All Boom and Platform Functions..................................... 53 4.3-14 Test Boom Lowering Cutout Switch........................................................ 54 4.3-15 Test Platform Capacity Zone Indicator Lights............................................ 54 4.3-16 Test Secondary Guarding Electrical (SGE)................................................ 54 4.3-17 Test Engine Start/On/Off Switch......................................................... 56 4.3-18 Test Emergency Power.................................................................... 56 4.3-19 Test Manual Platform Leveling........................................................... 56 4.3-20 Test Steering........................................................................... 57 4.3-21 Test Driving Function................................................................... 57 4.3-22 Test Brakes............................................................................. 57 4.3-23 Test Driving Speed...................................................................... 58 4.3-24 Test Horn............................................................................... 58 4.3-25 Test Differential Lock Switch........................................................... 58 4.3-26 Test Oscillating Axles.................................................................. 59 4.4 Operator’s Checklist.......................................................................... 60 Section 5 – Operation.................................................................................. 61 5.1 Start Operation............................................................................... 62 5.1-1 To Activate Base Control Console......................................................... 62 5.1-2 To Rotate Platform Using Base Control Console............................................ 62 5.1-3 To Rotate Turret Using Base Control Console.............................................. 62 5.1-4 To Move Jib Up and Down Using Base Control Console...................................... 62 5.1-5 To Move Riser Up and Down Using Base Control Console.................................... 62 5.1-6 To Raise or Lower Main Boom Using Base Control Console................................... 62 5.1-7 To Extend or Retract Fly Boom Using Base Control Console................................. 63 5.1-8 To Level Platform Using Base Control Console............................................. 63 5.1-9 To Operate Using Emergency Power Switch at Base Control Console.......................... 63 5.1-10 To Activate Platform Control Console.................................................... 63 5.1-11 To Drive Forward or Reverse Using Platform Control Console.............................. 64 5.1-12 To Steer Using Platform Control Console................................................. 64 5.1-13 To Move Jib Up and Down Using Platform Control Console.................................. 64 5.1-14 To Move Riser Up and Down Using Platform Control Console................................ 64 5.1-15 To Extend or Retract Fly Boom Using Platform Control Console............................ 64 5.1-16 To Level Platform Using Platform Control Console........................................ 64 5.1-17 To Rotate Platform Using Platform Control Console....................................... 64 5.1-18 To Raise or Lower Main Boom Using Platform Control Console.............................. 64 5.1-19 To Sound Horn........................................................................... 65 5.1-20 To Rotate Turret Using Platform Control Console......................................... 65 5.1-21 To Operate Using Emergency Power Switch at Platform Control Console..................... 65 5.1-22 To Engage Differential Lock Switch...................................................... 65 5.1-23 To Disengage Differential Lock Switch.................... 65 5.1-24 Shutdown Procedure...................................................................... 65 5.1-25 Hydraulic Generator (If Equipped)....................................................... 65 5.1-26 Arctic Weather Package (If Equipped).................................................... 66 Section 6 – Additional Procedures...................................................................... 67 6.1 Winching and Towing Procedures................................................................ 67 6.1-1 To Release Brakes Manually............................................................... 68 6.2 Refueling Procedure........................................................................... 69 6.2-1 Refuelling (Gasoline or Diesel).......................................................... 69 6.2-2 Propane.................................................................................. 69 6.3 Loading/Unloading............................................................................. 71 6.3-1 Loading and Tie-down..................................................................... 71 6.3-2 Locking the Turret....................................................................... 72 6.3-3 Lifting.................................................................................. 72 Section 7 – Technical Diagrams & Specifications....................................................... 73 7.1 Technical Diagrams............................................................................ 74 7.2 Standard and Optional Equipment............................................................... 76 7.3 Owner’s Annual Inspection Record.............................................................. 77 7.4 Specifications and Features-A................................................................. 78 7.5 Specifications and Features-B................................................................. 79 7.6 Tire/Wheel Specifications..................................................................... 80 7.7 Maximum Platform Capacities................................................................... 80 7.8 Floor Loading Pressure........................................................................ 80 7.8-1 Locally Concentrated Pressure (LCP)...................................................... 81 7.8-2 Overall Uniform Pressure (OUP)........................................................... 81 Section 8 – Labels..................................................................................... 83 Section 9 – Unique Skyjack Features....................................................................107
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