Skyjack SJIII 3215 SJIII 3219 DC ELECTRIC SCISSORS Service Manual 157927AM – PDF DOWNLOAD

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Skyjack SJIII 3215 SJIII 3219 DC ELECTRIC SCISSORS Service Manual 157927AM – PDF DOWNLOAD

FILE DETAILS:

Skyjack SJIII 3215 SJIII 3219 DC ELECTRIC SCISSORS Service Manual 157927AM – PDF DOWNLOAD

Language : English
Pages :154
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Skyjack SJIII 3215 SJIII 3219 DC ELECTRIC SCISSORS Service Manual 157927AM – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Skyjack SJIII 3215 SJIII 3219 DC ELECTRIC SCISSORS Service Manual 157927AM – PDF DOWNLOAD

Cover 2
Table of Contents 4
Section 1 – Scheduled Maintenance 6
Operator’s Responsibility for Maintenance 7
Aerial Platform and Mobile Elevating Work Platform Definition 7
Purpose of Equipment 7
Use of Equipment 7
Manuals 7
Service Policy and Warranty 7
Operator Safety Reminders, Warnings and Precautions 7
Maintenance and Inspection Schedule 8
Owner’s Annual Inspection Record 8
Replacement Parts 8
Maintenance and Service Safety Tips 8
Hydraulic System & Component Maintenance and Repair 9
Maintenance Hints 10
Railing Maintenance and Repair 10
Service and Maintenance 11
About this Section 11
Service Bulletins 11
Maintenance and Inspection 11
Maintenance Instructions 11
Tables 12
Table 1 1 Owner’s Annual Inspection Record 12
Table 1 2 Pre-Delivery/Maintenance Inspection Checklist 13
Scheduled Maintenance 14
1 1 Scheduled Maintenance Inspections 14
1 2 Function Tests 25
Section 2 – maintenance Tables and Diagrams 25
Tables 26
Table 2 1 Specifications and Features 27
Table 2 2 Floor Loading Pressure 28
Table 2 3 Maximum Platform Capacities (Evenly Distributed) 30
Table 2 4 Torque Specifications 31
Table 2 5 Torque Specifications for Fasteners (Imperial) 32
Table 2 6 Torque Specifications for Fasteners (Metric) 33
Table 2 7 Torque Specifications for Hydraulic Couplings & Hoses 34
Section 3 – System component identification and schematics 36
Charts 37
3 1 Electrical Symbol Chart 37
3 2 Hydraulic Symbol Chart 38
3 3 Wire Number and Color Code 39
3 4 AC Cord Color Code 40
Parts List 42
3 5 Hydraulic Manifold and Port Identifications 42
3 6 Hydraulic Schematic Parts List 43
3 7a Electrical Component Parts List 44
3 7b Electrical Component Parts List (Continued) 45
3 7c Electrical Component Parts List (Continued) 46
Diagrams and Schematics 47
3 8a Platform Control Console Diagram 47
3 8b Platform Control Console Diagram – Long Cable Option 48
3 9a Base Control Console Diagram (Including EE-Rated) 49
3 9b Base Control Console Diagram (Non EE-Rated only) 50
3 10a Scissor Arm Control Cable 51
3 10b Scissor Arm Control Cable 52
3 11 Holding Valve & Horn/Flashing Light Harnesses Diagrams 53
3 12 Limit Switch Assemblies Diagrams 54
3 13 Electrical Inverter Schematic & Panel Diagram (With Timer Cutout Relay) 55
3 14 Electrical Harness – ZTR Telematics 56
3 15 Hydraulic Schematic (Model 3215) 58
3 16 Hydraulic Schematic (Model 3219) 59
3 17 Main Manifold Harness and Holding Valve Harness 60
3 18 Main Manifold Harness and Holding Valve Harness (EE-Rated) 61
3 19 Elevate19 Telematics Harness 62
3 20a Electrical Panel Diagram 63
3 20b Electrical Panel Diagram 64
3 20c Electrical Panel Diagram 65
3 21a Electrical Panel Diagram (EE Rated) 66
3 21b Electrical Panel Diagram (EE Rated) 67
3 21c Electrical Panel Diagram (EE Rated) 68
3 22 Electrical Panel with Inverter Option 69
3 23 Horn/Tilt Switch/Flashing Light Diagram 70
3 24a Electrical Schematic (Equipped with no options) 71
3 24b Electrical Schematic (Equipped with no options) 72
3 24c Electrical Schematic (Equipped with no options) 73
3 25a Electrical Schematic (ANSI/CSA – Equipped with All options) 74
3 25b Electrical Schematic (ANSI/CSA – Equipped with All options) 75
3 25c Electrical Schematic (ANSI/CSA – Equipped with All options) 76
3 26a Electrical Schematic (EE Rated – Equipped with no options) 77
3 26b Electrical Schematic (EE Rated – Equipped with no options) 78
3 26c Electrical Schematic (EE Rated – Equipped with no options) 79
3 27a Electrical Schematic (EE Rated – Equipped with All options) 80
3 27b Electrical Schematic (EE Rated – Equipped with All options) 81
Section 4 – Troubleshooting Information 82
Introduction 83
Electrical System 84
4 1-1 All Controls Inoperative 84
4 1-2 All Controls Except for Down Function Inoperative 84
4 1-3 All Controls Inoperative From Base Control Console 85
4 1-4 All Controls Inoperative From Platform Control Console 85
4 1-5 No Drive or Up Function from Platform or Base Controls (CE) 85
4 1-6 No Down or Reverse Only Function from Platform Controls 86
4 1-7 No Up or Forward Only Function from Platform Control Console 86
4 1-8 No Up Function from Platform or Base Control Console 86
4 1-9 No Down Function from Platform or Base Control Console (ANSI/CSA) 87
4 1-10 No Down Function from Platform or Base Control Console (CE) 87
4 1-11 No Up Function from Base Control Console 87
4 1-12 No Down Function from Base Control Console 88
4 1-13 Platform Lowers Slowly from Platform and Base (Model 3215) 88
4 1-14 Platform does not Decelerate when Lowering (Model 3215) 88
4 1-15 Platform Lifts Slowly from Platform and Base Control console 88
4 1-16 Steer Only Inoperative 88
4 1-17 Drive Only Inoperative 88
4 1-18 No Drive or Steer when Platform Fully Lowered 89
4 1-19 No Drive or Steer when Platform Elevated 89
4 1-20 Elevated Drive Speed Does Not Activate 89
4 1-21 Work Platform Drives in Slow Speed Only 89
4 1-22 Forward Drive Function Inoperative 90
4 1-23 Reverse Drive Function Inoperative 90
4 1-24 Brake will not Release 90
4 1-25 Two or more Functions at one time 90
Hydraulic System 91
4 2-1 All Functions Inoperative 91
4 2-2 All Functions Sluggish 91
4 2-3 Platform Drifts Down 91
4 2-4 Platform Lifts Slowly 91
4 2-5 Platform Does Not Lift 91
4 2-6 Platform will not Lower 92
4 2-7 Platform Lowers Slowly 92
4 2-8 Platform Drives Slow 92
4 2-9 Platform will not Drive in Forward or Reverse 92
4 2-10 Brake(s) will not Release 93
4 2-11 Platform does not Steer 93
Section 5 – Procedures 94
Service & Maintenance 95
General 95
Safety and Workmanship 95
Platform 95
5 1-1 OEM Controller Electronics Information 95
5 1-2 OEM Controller Troubleshooting 96
5 1-3 OEM Controller Switch Wiring 99
5 1-4 Gate Spring Hinge Adjustment 100
Base 102
5 2-1 System Relief Pressure Adjustment 102
5 2-2 Lift Pressure Adjustment 102
5 2-3 Electronic Tilt Switch Setup Procedure 103
5 2-4 Pothole Limit Switches (LS4 & LS5) Replacement and Adjustment 107
5 2-5 Wheel Replacement and Torquing Procedure 108
5 2-6 Battery Maintenance 114
5 2-7 Charger Maintenance – Delta-Q 114
Scissors 121
5 3-1 High Speed Cutout (LS1B) & Deceleration (LS7) Limit Switches Replacement and Adjustment 121
Section 6 – APPENDIX A 124
Parts List 128
6 1 Electrical Component Parts List 128
Diagrams and Schematics 129
6 2 Platform Control Console Diagram – Motor Controller 129
6 3a Electrical Panel Diagram – Motor Controller 130
6 3b Electrical Panel Diagram – Motor Controller 131
6 4 Electrical Panel M/C with Inverter Option 132
6 5 Main Manifold Harness – Motor Controller 133
6 6 Hydraulic Schematic – Motor Controller 134
6 7a Electrical Schematic – Motor Controller 135
6 7b Electrical Schematic – Motor Controller 136
Troubleshooting 138
Introduction – Troubleshooting 138
Electrical System 139
6 7-1 All Controls Inoperative 139
6 7-2 All Controls Except for Down Function Inoperative 140
6 7-3 All Controls Inoperative From Base Control Console 140
6 7-4 No Up Function from Base Control Console 140
6 7-5 Up Function Slow from Base Control Console 141
6 7-6 No Down Function from Base Control Console 141
6 7-7 All Controls Inoperative From Platform Control Console 142
6 7-8 No Up Function from Platform Controls 142
6 7-9 Up Function Slow from Platform Control Console 143
6 7-10 No Down Function from Platform Controls 143
6 7-11 Steer Only Inoperative 143
6 7-12 Right Steer Inoperative 144
6 7-13 Left Steer Inoperative 144
6 7-14 Drive Only Inoperative 144
6 7-15 No Drive or Steer when Platform Fully Lowered 144
6 7-16 No Drive or Steer when Platform Elevated 145
6 7-17 Platform Drives in Slow Speed Only 145
6 7-18 Brake will not Release 145
6 7-19 Forward Drive Function Inoperative 145
6 7-20 Reverse Drive Function Inoperative 146
Hydraulic System 146
6 8-1 All Function Inoperative 146
6 8-2 All System Sluggish 146
6 8-3 Platform Drifts Down 146
6 8-4 Platform Lifts Slowly 146
6 8-5 Platform does not Lift 146
6 8-6 Platform will not Lower 147
6 8-7 Platform Lowers Slowly (3215 only) 147
6 8-8 Platform Drives Slow 147
6 8-9 Platform will not Drive in Forward or Reverse 147
6 8-10 Brake(s) will not Release 147
6 8-11 Platform does not Steer 147
Service & Maintenance 148
General 148
Safety and Workmanship 148
Platform 148
6 9-1 OEM Controller Electronics Information 148
6 9-2 OEM Controller Troubleshooting 149
6 9-3 OEM Controller Switch Wiring 150
6 9-4 Gate Spring Hinge Adjustment 151
Base 152
6 9-5 System Relief Pressure Adjustment 152
6 9-6 Lift Pressure Adjustment 152
6 9-7 Resistor – Voltage Divider 153

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M