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SkyTrak 8042 10042 10054 Illustrated Parts Manual - 8990395 Telehandler Parts Catalog PDF

SkyTrak 8042 10042 10054 Illustrated Parts Manual – 8990395 Telehandler Parts Catalog PDF

Name: SkyTrak 8042 10042 10054 Illustrated Parts Manual - 8990395 Telehandler Parts Catalog PDF
SKU: SKY-8990395-HD
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Complete illustrated parts manual for SkyTrak 8042, 10042 and 10054 telehandlers. Publication 8990395 covering frame, boom, attachments, engine, drive train, cab, hydraulics, electrical and decals with exploded views and part numbers.

SKU: SKY-8990395-HD Category: Telehandler Parts Manuals Tags: JLG SkyTrak 8990395 parts book, SkyTrak 8042 10042 10054 parts manual, SkyTrak 8042 10054 spare parts PDF, SkyTrak telehandler illustrated parts catalog Vendor: ToolboxManuals

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SkyTrak 8042, 10042 and 10054 Illustrated Parts Manual – Publication 8990395

This illustrated parts manual covers the SkyTrak 8042, 10042 and 10054 telehandlers. It is the complete parts catalog identified by publication number 8990395, organized into sections that mirror the machine’s assembly: frame, boom, attachments, engine, drive train, cab, controls, hydraulic circuits, hydraulic components, electrical, decals, options and recommended spare parts. Every figure is an exploded illustration with a corresponding parts table listing item numbers, part numbers, quantities and descriptions.

File Details

Manual type: Illustrated Parts Manual
Brand: SkyTrak (JLG)
Models covered: 8042, 10042, 10054
Publication number: 8990395
Language: English
Page count: 602 pages
File format: PDF

Chapters Covered

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the “SkyTrak 8042 10042 10054 Illustrated Parts Manual – 8990395 Telehandler Parts Catalog PDF” are as follows:

8990395_U_8042_10042_10054_SkyTrak_Partsp. 1

EFFECTIVITY PAGEp. 3

TABLE OF CONTENTSp. 5

SECTION 1 – FRAME AND ATTACHING PARTSp. 13

FIGURE 1-1. MAIN FRAME COMPONENTS (SN 13198 through 19987, SN 0160002332 through 0160004669)p. 14

FIGURE 1-2. MAIN FRAME COMPONENTS (8042 SN 0160004670 through 0160033642; 10042 SN 0160004670 through 0160033649; 10054 SN 0160004670 through 0160033644)p. 16

FIGURE 1-3. MAIN FRAME COMPONENTS (8042 SN 0160033643 to Present; 10042 SN 0160033650 to Present; 10054 SN 0160033645 to Present)p. 20

FIGURE 1-4. HOODS AND GUARDS (8042 SN 13198 through 0160029592; 10042 SN 13198 through 0160029606; 10054 SN 13198 through 0160029593)p. 22

FIGURE 1-5. HOODS AND GUARDS (8042 SN 0160029593 to Present; 10042 SN 0160029607 to Present; 10054 SN 0160029594 to Present)p. 24

FIGURE 1-6. OUTRIGGER MOUNTING 10042/10054p. 26

SECTION 2 – BOOMp. 29

FIGURE 2-1. FIRST BOOM SECTION (SN 13198 through 19987, SN 0160002332 through 0160004670)p. 30

FIGURE 2-2. FIRST BOOM SECTION (SN 0160004671 through 0160015024)p. 32

FIGURE 2-3. FIRST BOOM SECTION (SN 0160015042 to Present)p. 34

FIGURE 2-4. SECOND BOOM SECTION 8042/10042p. 38

FIGURE 2-5. SECOND BOOM SECTION 10054p. 40

FIGURE 2-6. THIRD BOOM SECTION 8042/10042p. 42

FIGURE 2-7. THIRD BOOM SECTION 10054p. 44

FIGURE 2-8. FOURTH BOOM SECTION 10054p. 46

FIGURE 2-9. QUICK ATTACHp. 48

FIGURE 2-10. BOOM EXTEND CHAINS 8042/10042p. 50

FIGURE 2-11. BOOM EXTEND CHAINS 10054p. 52

FIGURE 2-12. BOOM RETRACT CHAINS 8042/10042p. 54

FIGURE 2-13. BOOM RETRACT CHAINS 10054p. 56

SECTION 3 – ATTACHMENTSp. 59

FIGURE 3-1. BUCKETSp. 60

FIGURE 3-2. TILT CARRIAGE (8042 SN 13198 through 19987, SN 0160002332 through 0160034158; 10042 SN 13198 through 19987, SN 0160002332 through 0160033709; 10054 SN 13198 through 19987, SN 0160002332 through 0160034159)p. 62

FIGURE 3-3. TILT CARRIAGE (8042 SN 0160034159 to Present; 10042 SN 0160033710 to Present; 10054 SN 0160034160 to Present)p. 64

FIGURE 3-4. SIDE TILT CARRIAGE (8042 Prior to SN 0160037799; 10042 Prior to SN 0160037798; 10054 Prior to SN 0160037793)p. 66

FIGURE 3-5. SIDE TILT CARRIAGE (8042 SN 0160037799 to Present; 10042 SN 0160037798 to Present; 10054 SN 0160037793 to Present)p. 68

FIGURE 3-6. SWING CARRIAGE (8042 Prior to SN 0160037799; 10042 Prior to SN 0160037798; 10054 Prior to SN 0160037793)p. 70

FIGURE 3-7. SWING CARRIAGE (8042 SN 0160037799 to Present; 10042 SN 0160037798 to Present; 10054 SN 0160037793 to Present)p. 72

FIGURE 3-8. SHEET MATERIAL HANDLER (8042 Prior to SN 0160037799; 10042 Prior to SN 0160037798; 10054 Prior to SN 0160037793)p. 74

FIGURE 3-9. SHEET MATERIAL HANDLER (8042 SN 0160037799 to Present; 10042 SN 0160037798 to Present; 10054 SN 0160037793 to Present)p. 76

FIGURE 3-10. 3 FT TRUSS BOOM WITH WINCHp. 78

FIGURE 3-11. 12 FT TRUSS BOOM WITH WINCHp. 80

FIGURE 3-12. TRUSS BOOM (8042 Prior to SN 0160037799; 10042 Prior to SN 0160037798; 10054 Prior to SN 0160037793)p. 82

FIGURE 3-13. TRUSS BOOM (8042 SN 0160037799 to Present; 10042 SN 0160037798 to Present; 10054 SN 0160037793 to Present)p. 84

FIGURE 3-14. LIFTING HOOKp. 86

FIGURE 3-15. FORKSp. 88

FIGURE 3-16. CONCRETE BUCKETp. 90

FIGURE 3-17. SWEEPER ASSEMBLYp. 92

FIGURE 3-18. FORK MOUNTED PLATFORMp. 94

FIGURE 3-19. GRAPPLE BUCKETp. 98

FIGURE 3-20. FORK PIN LOCK INSTALLATIONp. 100

FIGURE 3-21. DUAL FORK POSITIONING CARRIAGE ASSEMBLYp. 102

FIGURE 3-22. 8 FT STANDARD MASTp. 104

FIGURE 3-23. SIDE SHIFT CARRIAGE ASSEMBLY (50 INCH), (INCLUDES ALL ITEMS)p. 108

SECTION 4 – ENGINE AND ATTACHING PARTSp. 111

FIGURE 4-1. ENGINE MOUNTING (8042 SN 13198 through 18990; 10042 SN 13198 through 19030; 10054 SN 13198 through 19079)p. 112

FIGURE 4-2. ENGINE MOUNTING (8042 SN 18991 through 19987, SN 0160002332 through 0160029586; 10042 SN 19031 through 19987, SN 0160002332 through 0160029586; 10054 SN 19080 through 19987, SN 0160002332 through 0160029586)p. 114

FIGURE 4-3. ENGINE MOUNTING (8042 SN 0160029593 through 0160038983; 10054 SN 0160029593 through 0160038983; 10042 SN 0160029593 through 0160038370)p. 118

FIGURE 4-4. ENGINE MOUNTING (8042 & 10054 SN 0160038984 through 0160040218, Excluding 0160039850, 0160040126, 0160040127, 0160040128, 0160040129 and 0160040171; 10042 SN 0160038371 through 0160040218, Excluding 0160039850, 0160040126, 0160040127, 0160…p. 122

FIGURE 4-5. ENGINE MOUNTING (SN 0160040220 to Present, Including 0160039850, 0160040126, 0160040127, 0160040128, 0160040129 and 0160040171)p. 126

FIGURE 4-6. FUEL SYSTEM (8042 SN 13198 through 18990; 10042 SN 13198 through 19030; 10054 SN 13198 through 19079)p. 130

FIGURE 4-7. FUEL SYSTEM (8042 SN 18991 through 19987, SN 0160002332 through 0160029592; 10042 SN 19031 through 19987, SN 0160002332 through 0160029606; 10054 SN 19080 through 19987, SN 0160002332 through 0160029593)p. 132

FIGURE 4-8. FUEL SYSTEM (8042 & 10054 SN 0160029593 through 0160040218, Excluding 0160039850, 0160040126, 0160040127, 0160040128, 0160040129 and 0160040171; 10042 SN 0160029607 through 0160040218, Excluding 0160039850, 0160040126, 0160040127, 01600401…p. 134

FIGURE 4-9. FUEL SYSTEM (SN 0160040220 to Present, SN 0160040126 through 0160040129, Including 0160039850 and 0160040171)p. 136

FIGURE 4-10. RADIATOR AND OIL COOLER MOUNTING (8042 SN 13198 through 18990; 10042 SN 13198 through 19030; 10054 SN 13198 through 19079)p. 138

FIGURE 4-11. RADIATOR AND OIL COOLER MOUNTING (8042 SN 18991 through 19987, SN 0160002332 through 0160010788; 10042 SN 19031 through 19987, SN 0160002332 through 0160010788; 10054 SN 19080 through 19987, SN 0160002332 through 0160010788)p. 140

FIGURE 4-12. RADIATOR AND OIL COOLER MOUNTING (8042 SN 0160010789 through 0160029592; 10042 SN 0160010789 through 0160029606; 10054 SN 0160010789 through 0160029592)p. 144

FIGURE 4-13. RADIATOR AND OIL COOLER MOUNTING (8042 & 10054 SN 0160029593 through 0160038983; 10042 SN 0160029607 through 0160038370)p. 146

FIGURE 4-14. RADIATOR AND OIL COOLER MOUNTING (8042 SN 0160038984 through 0160040218, Excluding 0160039850, 0160040126, 0160040127, 0160040128, 0160040129 and 0160040171; 10054 SN 0160038984 through 0160040218, Excluding 0160039850, 0160040126, 016004…p. 150

FIGURE 4-15. RADIATOR AND OIL COOLER MOUNTING (SN 0160040220 to Present, Including 0160039850, 0160040126, 0160040127, 0160040128, 0160040129 and 0160040171)p. 154

FIGURE 4-16. AIR CLEANER ASSEMBLY (8042 SN 13198 through 18990; 10042 SN 13198 through 19030; 10054 SN 13198 through 19079)p. 156

FIGURE 4-17. AIR CLEANER ASSEMBLY (8042 SN 18991 through 19987, SN 0160002332 through 0160029592; 10042 SN 19031 through 19987, SN 0160002332 through 0160029606; 10054 SN 19080 through 19987, SN 0160002332 through 0160029592)p. 158

FIGURE 4-18. AIR CLEANER ASSEMBLY (8042 SN 0160029593 through 0160040218, Excluding 0160039850, 0160040126, 0160040127, 0160040128, 0160040129 and 0160040171; 10054 SN 0160029593 through 0160040218, Excluding 0160039850, 0160040126, 0160040127, 016004…p. 160

FIGURE 4-19. AIR CLEANER ASSEMBLY (SN 0160040220 to Present, Including 0160039850, 0160040126, 160040127, 160040128, 160040129 and 0160040171)p. 162

FIGURE 4-20. EXHAUST SYSTEM (8042 SN 13198 through 18990; 10042 SN 13198 through 19030; 10054 SN 13198 through 19079)p. 164

FIGURE 4-21. EXHAUST SYSTEM (8042 SN 18991 through 19987, SN 0160002332 through 0160029592; 10042 SN 19031 through 19987, SN 0160002332 through 0160029606; 10054 SN 19080 through 19987, SN 0160002332 through 0160029592)p. 166

FIGURE 4-22. EXHAUST SYSTEM (8042 SN 0160029593 through 0160035236; 10042 SN 0160029607 through 0160035245; 10054 SN 0160029594 through 0160035235)p. 168

FIGURE 4-23. EXHAUST SYSTEM (8042 SN 0160035236 through 0160040218, Excluding 0160039850, 0160040126, 0160040127, 0160040128, 0160040129 and 0160040171; 10054 SN 0160035236 through 0160040218, Excluding 0160039850, 0160040126, 0160040127, 0160040128, …p. 170

FIGURE 4-24. EXHAUST SYSTEM (SN 0160040220 to Present, Including 0160039850, 0160040126, 0160040127, 0160040128, 0160040129 and 0160040171)p. 172

FIGURE 4-25. ISOLATION COUPLER (8042 SN 13198 through 18990; 10042 SN 13198 through 19030; 10054 SN 13198 through 19079)p. 174

FIGURE 4-26. ISOLATION COUPLER (8042 SN 18991 through 19987, SN 0160002332 to Present; 10042 SN 19031 through 19987, SN 0160002332 to Present; 10054 SN 19080 through 19987, SN 0160002332 to Present)p. 176

SECTION 5 – DRIVE TRAINp. 179

FIGURE 5-1. DRIVE TRAIN COMPONENTS 8042p. 180

FIGURE 5-2. DRIVE TRAIN COMPONENTS 10042 AND 10054p. 184

FIGURE 5-3. FRONT AXLEp. 188

FIGURE 5-4. FRONT AXLE – INPUT (8042 Prior to SN 0160038967, Including 0160038971 and 0160038984; 10042 Prior to SN 0160038368, Including 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 Prior to SN 0160038740, Excluding 0160021270…p. 190

FIGURE 5-5. FRONT AXLE – INPUT (8042 SN 0160038967 to Present, Excluding 0160038971 and 0160038984; 10042 SN 0160038368 to Present, Excluding 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 SN 0160038740 to Present, Including 0160…p. 194

FIGURE 5-6. FRONT AXLE – LIMITED SLIP DIFFERENTIAL (8042 Prior to SN 0160038967, Including 0160038971 and 0160038984; 10042 Prior to SN 0160038368, Including 0160038368, 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 Prior to SN …p. 198

FIGURE 5-7. FRONT AXLE – LIMITED SLIP DIFFERENTIAL (8042 SN 0160038967 to Present, Excluding 0160038971 and 0160038984; 10042 SN 0160038368 to Present, Excluding 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 SN 0160038740 to Pre…p. 200

FIGURE 5-8. FRONT AXLE – AXLE CASING (8042 Prior to SN 0160038967, Including 0160038971 and 0160038984; 10042 Prior to SN 0160038368, Including 0160038375, 0160038378, 016003837910042 and 0160038383; 10054 Prior to SN 0160038740, Excluding 0160021270,…p. 202

FIGURE 5-9. FRONT AXLE – AXLE CASING (8042 SN 0160038967 to Present, Excluding 0160038971 and 0160038984; 10042 SN 0160038368 to Present, Excluding 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 SN 0160038740 to Present, Includin…p. 204

FIGURE 5-10. FRONT AXLE – M-DISC BRAKE (8042 Prior to SN 0160038967; Including 0160038971 and 0160038984)p. 206

FIGURE 5-11. FRONT AXLE – M-DISC BRAKE (10042 Prior to SN 0160038368, Including 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 Prior to SN 0160038740, Excluding 0160021270, 0160036713, 0160036715, 0160036721 and 0160036723)p. 210

FIGURE 5-12. FRONT AXLE – M-DISC BRAKE (8042 SN 0160038967 to Present, Excluding 0160038971 and 0160038984; 10042 SN 0160038368 to Present, Excluding 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 SN 0160038740 to Present, Includ…p. 214

FIGURE 5-13. FRONT AXLE – BRAKE (8042 Prior to SN 0160038967, Including 0160038971 and 0160038984; 10042 Prior to SN 0160038368, Including 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 Prior to SN 0160038740, Excluding 016002127…p. 216

FIGURE 5-14. FRONT AXLE – BRAKE (8042 SN 0160038967 to Present, Excluding 0160038971 and 0160038984; 10042 SN 0160038368 to Present, Excluding 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 SN 0160038740 to Present, Including 016…p. 218

FIGURE 5-15. FRONT AXLE – JOINT HOUSING (8042 Prior to SN 0160038967, Including 0160038971 and 0160038984; 10042 Prior to SN 0160038368, Including 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 Prior to SN 0160038740, Excluding 0…p. 220

FIGURE 5-16. FRONT AXLE – JOINT HOUSING (8042 SN 0160038967 to Present, Excluding 0160038971 and 0160038984; 10042 SN 0160038368 to Present, Excluding 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 SN 0160038740 to Present, Inclu…p. 224

FIGURE 5-17. FRONT AXLE – PLANETARY DRIVE (8042 Prior to SN 0160038967, Including 0160038971 and 0160038984; 10042 Prior to SN 0160038368, Including 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 Prior to SN 0160038740, Excluding…p. 226

FIGURE 5-18. FRONT AXLE – PLANETARY DRIVE (8042 SN 0160038967 to Present, Excluding 0160038971 and 0160038984; 10042 SN 0160038368 to Present, Excluding 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 SN 0160038740 to Present, Inc…p. 228

FIGURE 5-19. REAR AXLEp. 230

FIGURE 5-20. REAR AXLE – INPUT (8042 Prior to SN 0160038967, Including 0160038971 and 0160038984; 10042 Prior to SN 0160038368, Including 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 Prior to SN 0160038740, Excluding 0160021270…p. 232

FIGURE 5-21. REAR AXLE – INPUT (8042 SN 0160038967 to Present, Excluding 0160038971 and 0160038984; 10042 SN 0160038368 to Present, Excluding 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 SN 0160038740 to Present, Including 0160…p. 236

FIGURE 5-22. REAR AXLE – DIFFERENTIAL 8 (8042 Prior to SN 0160038967, Including 0160038971 and 0160038984; 10042 Prior to SN 0160038368, Including 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 Prior to SN 0160038740; 10058 Exclu…p. 240

FIGURE 5-23. REAR AXLE – DIFFERENTIAL (8042 SN 0160038967 to Present, Excluding 0160038971 and 0160038984; 10042 SN 0160038368 to Present, Excluding 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 SN 0160038740 to Present, Includi…p. 242

FIGURE 5-24. REAR AXLE – AXLE CASING (8042 Prior to SN 0160038967, Including 0160038971 and 0160038984; 10042 Prior to SN 0160038368, Including 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 Prior to SN 0160038740, Excluding 0160…p. 244

FIGURE 5-25. REAR AXLE – AXLE CASING (8042 SN 0160038967 to Present, Excluding 0160038971 and 0160038984; 10042 SN 0160038368 to Present, Excluding 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 SN 0160038740 to Present, Includin…p. 248

FIGURE 5-26. REAR AXLE – M-DISC BRAKE (8042 Prior to SN 0160038967, Including 0160038971 and 0160038984; 10042 Prior to SN 0160038368, Including 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 Prior to SN 0160038740, Excluding 016…p. 250

FIGURE 5-27. REAR AXLE – M-DISC BRAKE (8042 SN 0160038967 to Present, Excluding 0160038971 and 0160038984; 10042 SN 0160038368 to Present, Excluding 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 SN 0160038740 to Present, Includi…p. 254

FIGURE 5-28. REAR AXLE – BRAKE (8042 Prior to SN 0160038967, Including 0160038971 and 0160038984; 10042 Prior to SN 0160038368, Including 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 Prior to SN 0160038740, Excluding 0160021270…p. 256

FIGURE 5-29. REAR AXLE – JOINT HOUSING (8042 Prior to SN 0160038967, Including 0160038971 and 0160038984; 10042 Prior to SN 0160038368, Including 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 Prior to SN 0160038740, Excluding 01…p. 258

FIGURE 5-30. REAR AXLE – JOINT HOUSING (8042 SN 0160038967 to Present, Excluding 0160038971 and 0160038984; 10042 SN 0160038368 to Present, Excluding 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 SN 0160038740 to Present, Includ…p. 262

FIGURE 5-31. REAR AXLE – PLANETARY DRIVE (8042 Prior to SN 0160038967, Including 0160038971 and 0160038984; 10042 Prior to SN 0160038368, Including 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 Prior to SN 0160038740, Excluding …p. 264

FIGURE 5-32. REAR AXLE – PLANETARY DRIVE (8042 SN 0160038967 to Present, Excluding 0160038971 and 0160038984; 10042 SN 0160038368 to Present, Excluding 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 SN 0160038740 to Present, Incl…p. 266

FIGURE 5-33. ZF TRANSMISSIONp. 268

FIGURE 5-34. ZF TRANSMISSION – ENGINE CONNECTION AND CONVERTORp. 270

FIGURE 5-35. ZF TRANSMISSION – INPUT SHAFTSp. 272

FIGURE 5-36. ZF TRANSMISSION – GEARBOX HOUSINGp. 274

FIGURE 5-37. ZF TRANSMISSION – COUPLING GROUP 1p. 276

FIGURE 5-38. ZF TRANSMISSION – COUPLING GROUP 2p. 278

FIGURE 5-39. ZF TRANSMISSION – COUPLING GROUP 3p. 280

FIGURE 5-40. ZF TRANSMISSION – COUPLING GROUP 4p. 282

FIGURE 5-41. ZF TRANSMISSION – REVERSING GEAR GROUP 1p. 284

FIGURE 5-42. ZF TRANSMISSION – REVERSING GEAR GROUP 2p. 286

FIGURE 5-43. ZF TRANSMISSION – OUTPUTp. 288

FIGURE 5-44. ZF TRANSMISSION – CONTROL UNITp. 290

FIGURE 5-45. ZF TRANSMISSION – VALVE HOUSING ASSEMBLYp. 292

FIGURE 5-46. ZF TRANSMISSION – VALVE BLOCK ASSEMBLYp. 294

FIGURE 5-47. ZF TRANSMISSION – OIL PUMP AND FILTERp. 296

FIGURE 5-48. DRIVE SHAFTSp. 298

FIGURE 5-49. TIRES AND RIMS 8042p. 300

FIGURE 5-50. TIRES AND RIMS 10042 AND 10054p. 304

SECTION 6 – CABp. 307

FIGURE 6-1. OPEN CABp. 308

FIGURE 6-2. CLOSED CAB (SN 13198 through 19987, SN 0160002332 through 0160008806)p. 312

FIGURE 6-3. CLOSED CAB (SN 0160008822 to Present)p. 316

FIGURE 6-4. SOFT CAB ENCLOSUREp. 320

FIGURE 6-5. CAB DOORp. 322

FIGURE 6-6. CAB DOOR (SN 0160050420 to Present, Excluding 0160050281, 0160050282, 0160050283 and 0160050284)p. 324

FIGURE 6-7. OPERATORS SEAT (SN 13198 through 19987, SN 0160002332 through 0160010386)p. 326

FIGURE 6-8. OPERATORS SEAT (SN 0160010401 to Present)p. 328

FIGURE 6-9. FRONT WINDSHIELD WIPERp. 330

FIGURE 6-10. SKYLIGHT WINDSHIELD WIPERp. 332

FIGURE 6-11. CAB HEATER (8042 SN 13198 through 19987, SN 0160002332 through 0160031884; 10042 SN 13198 through 19987, SN 0160002332 through 0160031656; 10054 SN 13198 through 19987, SN 0160002332 through 0160031886)p. 334

FIGURE 6-12. CAB HEATER (8042 SN 0160031885 to Present; 10042 SN 0160031657 to Present; 10054 SN 0160031887 to Present)p. 336

SECTION 7 – CONTROLSp. 339

FIGURE 7-1. SERVICE BRAKE PEDAL CONTROLp. 340

FIGURE 7-2. THROTTLE PEDAL CONTROL (8042 SN 13198 through 18990; 10042 SN 13198 through 19030; 10054 SN 13198 through 19079)p. 342

FIGURE 7-3. THROTTLE PEDAL CONTROL (8042 SN 18991 through 19987, SN 0160002332 through 0160016590; 10042 SN 19031 through 19987, SN 0160002332 through 0160016667; 10054 SN 19080 through 19987, SN 0160002332 through 0160016706)p. 344

FIGURE 7-4. THROTTLE PEDAL CONTROL (8042 SN 0160016610 to Present; 10042 SN 0160016668 to Present; 10054 SN 0160016729 to Present)p. 346

FIGURE 7-5. STEERING WHEEL AND SHIFTERp. 348

FIGURE 7-6. CONTROL CONSOLE (8042 SN 13198 through 18990; 10042 SN 13198 through 19030; 10054 SN 13198 through 19079)p. 350

FIGURE 7-7. CONTROL CONSOLE (8042 SN 18991 through 19987, SN 0160002332 to Present; 10042 SN 19031 through 19987, SN 0160002332 to Present; 10054 SN 19080 through 19987, SN 0160002332 to Present)p. 352

FIGURE 7-8. BOOM LIFT/LOWER AND EXTEND/RETRACT CONTROLp. 354

FIGURE 7-9. FRAME SWAY AND ATTACHMENT TILT CONTROLp. 356

FIGURE 7-10. AUXILIARY HYDRAULIC CONTROLp. 358

SECTION 8 – HYDRAULIC CIRCUITSp. 361

FIGURE 8-1. SERVICE BRAKE AND DE-CLUTCH ; ; (8042 Prior to SN 0160038967, Including 0160038971 and 0160038984; 10042 Prior to SN 0160038368, Including 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 Prior to SN 0160038740; Excludi…p. 362

FIGURE 8-2. SERVICE BRAKE AND DE-CLUTCH ; ; (8042 SN 0160038967 to Present, Excluding 0160038971 and 0160038984; 10042 SN 0160038368 to Present, Excluding 0160038375, 0160038378, 0160038379, 0160038381 and 0160038383; 10054 SN 0160038740 to Present, I…p. 366

FIGURE 8-3. BOOM LIFT/LOWER AND EXTEND/RETRACT (Prior to SN 0160040220, Excluding 0160039850, 0160040126, 0160040127, 0160040128, 0160040129 and 0160040171)p. 370

FIGURE 8-4. BOOM LIFT/LOWER AND EXTEND/RETRACT (SN 0160040220 to Present, Including 0160039850, 0160040126, 0160040127, 0160040128, 0160040129 and 0160040171)p. 374

FIGURE 8-5. ATTACHMENT TILT AND SLAVEp. 376

FIGURE 8-6. FRAME SWAY AND STABIL-TRAKp. 378

FIGURE 8-7. OUTRIGGERS 10042/10054p. 382

FIGURE 8-8. POWER STEERINGp. 384

FIGURE 8-9. CONTROL VALVE (8042 SN 13198 through 18990; 10042 SN 13198 through 19030; 10054 SN 13198 through 19079)p. 388

FIGURE 8-10. CONTROL VALVE (8042 SN 18991 through 19987, SN 0160002332 through 0160003203; 10042 SN 19031 through 19987, SN 0160002332 through 0160003631; 10054 SN 19080 through 19987, SN 0160002332 through 0160003204)p. 392

FIGURE 8-11. CONTROL VALVE (8042 SN 0160003204 through 0160029592; 10042 SN 0160003632 through 0160029606; 10054 SN 0160003205 through 0160029593)p. 396

FIGURE 8-12. CONTROL VALVE (8042 SN 0160029593 through 0160038983; 10054 SN 0160029593 through 0160038983; 10042 SN 0160029607 through 0160038370)p. 400

FIGURE 8-13. CONTROL VALVE (8042 SN 0160038984 through 0160040218, Except SN 0160040126 through 0160040129, Excluding 0160039850 and 0160040171; 10054 SN 0160038984 through 0160040218, Except SN 0160040126 through 0160040129, Excluding 0160039850 and …p. 404

FIGURE 8-14. CONTROL VALVE (SN 0160040220 to Present, Including 0160039850, 0160040126, 0160040127, 0160040128, 0160040129 and 0160040171)p. 408

FIGURE 8-15. AUXILIARY HYDRAULICp. 412

FIGURE 8-16. TRANSMISSION COOLER (8042 SN 13198 through 18990; 10042 SN 13198 through 19030; 10054 SN 13198 through 19079)p. 416

FIGURE 8-17. TRANSMISSION COOLER (8042 SN 18991 through 19987, SN 0160002332 through 0160029592; 10042 SN 19031 through 19987, SN 0160002332 through 0160029606; 10054 SN 19080 through 19987, SN 0160002332 through 0160029593)p. 418

FIGURE 8-18. TRANSMISSION COOLER AND (8042 SN 0160029593 through 0160038983, Excluding 39850, 40126, 40127, 40128, 40129 and 40171; 10054 SN 0160029593 through 0160038983; 10042 SN 0160029607 through 0160038370)p. 420

FIGURE 8-19. TRANSMISSION COOLER (8042 SN 0160038984 through 0160040218, Excluding 39850, 40126, 40127, 40128, 40129 and 40171; 10054 SN 0160038984 through 0160040218, Excluding 39850, 40126, 40127, 40128, 40129 and 40171; 10042 SN 0160038371 through …p. 422

FIGURE 8-20. TRANSMISSION COOLER (SN 0160040220 to Present, Including 0160039850, 0160040126, 0160040127, 0160040128, 0160040129 and 0160040171)p. 424

SECTION 9 – HYDRAULIC COMPONENTSp. 427

FIGURE 9-1. EXTEND/RETRACT CYLINDER (8042 SN 13198 through 19987, SN 0160002332 to Present; 10042 SN 13198 through 18397; 10054 SN 13198 through 19987, SN 0160002332 to Present)p. 428

FIGURE 9-2. EXTEND/RETRACT CYLINDER (10042 SN 18398 through 19987, SN 0160002332 to Present)p. 430

FIGURE 9-3. LIFT/LOWER CYLINDER (8042 SN 13198 through 19145; 10042 SN 13198 through 19241; 10054 SN 13198 through 19113)p. 432

FIGURE 9-4. LIFT/LOWER CYLINDER (8042 SN 19146 through 19987, SN 0160002332 through 0160004653; 10042 SN 19242 through 19987, SN 0160002332 through 0160004259; 10054 SN 19114 through 19987, SN 0160002332 through 0160004654)p. 434

FIGURE 9-5. LIFT/LOWER CYLINDER (8042 SN 0160004670 through 0160014285; 10042 SN 0160004673 through 0160015021; 10054 SN 0160004667 through 0160015024)p. 436

FIGURE 9-6. LIFT/LOWER CYLINDER (8042 SN 0160015042 through 0160030716; 10042 SN 0160015195 through 0160030708; 10054 SN 0160015044 through 0160030712)p. 438

FIGURE 9-7. LIFT/LOWER (8042 SN 0160030721 to Present; 10042 SN 0160030767 to Present; 10054 SN 0160030719 to Present)p. 440

FIGURE 9-8. ATTACHMENT TILT CYLINDER (8042 SN 13198 through 19791; 10042 SN 13198 through 19788; 10054 SN 13198 through 19745)p. 442

FIGURE 9-9. ATTACHMENT TILT CYLINDER (8042 SN 19792 through 19987, SN 0160002332 through 0160004653; 10042 SN 19789 through 19987, SN 0160002332 through 0160004558; 10054 SN 19746 through 19987, SN 0160002332 through 0160006099)p. 444

FIGURE 9-10. ATTACHMENT TILT CYLINDER (8042 SN 0160004670 to Present; 10042 SN 0160004673 to Present; 10054 SN 0160006120 to Present)p. 446

FIGURE 9-11. FRAME SWAY CYLINDER (8042 SN 13198 through 19987, SN 0160002332 through 0160004653; 10042 SN 13198 through 19987, SN 0160002332 through 0160004558; 10054 SN 13198 through 19987, SN 0160002332 through 0160004654)p. 448

FIGURE 9-12. FRAME SWAY CYLINDER (8042 SN 0160004670 through 0160005649; 10042 SN 0160004673 through 0160005333; 10054 SN 0160004673 through 0160005650)p. 450

FIGURE 9-13. FRAME SWAY CYLINDER (8042 SN 0160005695 to Present; 10042 SN 0160005669 to Present; 10054 SN 0160005697 to Present)p. 452

FIGURE 9-14. STABIL-TRAK CYLINDER (8042 SN 13198 through 19145; 10042 SN 13198 through 19241; 10054 SN 13198 through 19113)p. 454

FIGURE 9-15. STABIL-TRAK CYLINDER (8042 SN 19146 through 19987, SN 0160002332 to Present; 10042 SN 19242 through 19987, SN 0160002332 to Present; 10054 SN 19114 through 19987, SN 0160002332 to Present; Including )p. 456

FIGURE 9-16. SLAVE CYLINDER (8042 SN 13198 through 19987, SN 0160002332 through 0160003866; 10042 SN 13198 through 19987, SN 0160002332 through 0160003858; 10054 SN 13198 through 19987, SN 0160002332 through 0160003864)p. 458

FIGURE 9-17. SLAVE CYLINDER (8042 SN 0160003866 through 0160004653; 10042 SN 0160003899 through 0160004558; 10054 SN 0160003587 through 0160004667)p. 460

FIGURE 9-18. SLAVE CYLINDER (8042 SN 0160004670 to Present; 10042 SN 0160004673 to Present; 10054 SN 0160004676 to Present)p. 462

FIGURE 9-19. OUTRIGGER CYLINDER (SN 13198 through 19987, SN 0160002332 through 0160002914)p. 464

FIGURE 9-20. OUTRIGGER CYLINDER (SN 0160002940 to Present)p. 466

FIGURE 9-21. PISTON PUMPp. 468

FIGURE 9-22. PISTON PUMPp. 472

FIGURE 9-23. PISTON PUMPp. 474

FIGURE 9-24. PISTON PUMPp. 476

FIGURE 9-25. MAIN CONTROL VALVEp. 478

FIGURE 9-26. DIRECTIONAL CONTROL VALVEp. 482

FIGURE 9-27. FUEL/HYDRAULIC TANK ASSEMBLYp. 486

FIGURE 9-28. SIDE TILT CARRIAGE CYLINDERp. 488

FIGURE 9-29. SIDE TILT CARRIAGE CYLINDERp. 490

FIGURE 9-30. 72 IN 90, SWING CARRIAGE CYLINDERp. 492

FIGURE 9-31. GRAPPLE BUCKET CYLINDERp. 494

FIGURE 9-32. BRAKE VALVE (8042 Prior to SN 0160038988; 10042 Prior to SN 0160038383; 10054 Prior to SN 0160038738)p. 496

FIGURE 9-33. BRAKE VALVE (8042 SN 0160038988 to Present; 10042 SN 0160038383 to Present; 10054 SN 0160038738 to Present)p. 498

FIGURE 9-34. SIDE SHIFT CARRIAGE CYLINDER, 50 INCH, (INCLUDES ALL ITEMS)p. 502

SECTION 10 – ELECTRICALp. 505

FIGURE 10-1. CAB HARNESS (Prior to SN 0160040220, Excluding 0160039850, 0160040126, 0160040127, 0160040128, 0160040129 and 0160040171)p. 506

FIGURE 10-2. CAB HARNESS (SN 0160040220 to Present, Including 0160039850, 0160040126, 0160040127, 0160040128, 0160040129 and 0160040171)p. 510

FIGURE 10-3. ENGINE HARNESS (8042 SN 13198 through 18990; 10042 SN 13198 through 19030; 10054 SN 13198 through 19079)p. 514

FIGURE 10-4. ENGINE HARNESS (8042 SN 18991 through 19987, SN 0160002332 through 0160014865; 10042 SN 19031 through 19987, SN 0160002332 through 0160014697; 10054 SN 19080 through 19987, SN 0160002332 through 0160014864)p. 516

FIGURE 10-5. ENGINE HARNESS (8042 SN 0160014888 through 0160029584; 10042 SN 0160014861 through 0160029583; 10054 SN 0160014890 through 0160029586)p. 520

FIGURE 10-6. ENGINE HARNESS (8042 SN 0160029593 through 0160040218, Excluding 0160039850, 0160040126, 0160040127, 0160040128, 0160040129 and 0160040171; 10054 SN 0160029593 through 0160040218, Excluding 0160040126, 0160040127, 0160040128, 0160040129 a…p. 524

FIGURE 10-7. ENGINE HARNESS THRU (SN 0160040220 to Present, Including 0160039850, 0160040126, 0160040127, 0160040128, 0160040129 and 0160040171)p. 530

FIGURE 10-8. OUTRIGGER HARNESSp. 534

FIGURE 10-9. JUMPER HARNESS (Prior to SN 0160040220, Excluding 0160039850, 0160040126, 0160040127, 0160040128, 0160040129 and 0160040171)p. 536

SECTION 11 – DECALSp. 539

FIGURE 11-1. DECALS (Prior to SN 0160029593)p. 540

FIGURE 11-2. DECALS (SN 0160029593 to Present)p. 544

SECTION 12 – OPTIONSp. 549

FIGURE 12-1. WORKLIGHT SYSTEMp. 550

FIGURE 12-2. ROADLIGHT SYSTEM (SN 13198 through 19987, SN 0160002332 through 0160015215)p. 552

FIGURE 12-3. ROADLIGHT SYSTEM (SN 0160015216 to Present)p. 556

FIGURE 12-4. SWING CARRIAGE CYLINDER (8042 SN 13198 through 19234; 10042 SN 13198 through 19241; 10054 SN 13198 through 19080)p. 560

FIGURE 12-5. SWING CARRIAGE CYLINDER (8042 SN 19235 through 19987, SN 0160002332 to Present; 10042 SN 19242 through 19987, SN 0160002332 to Present; 10054 SN 19081 through 19987, SN 0160002332 to Present)p. 562

FIGURE 12-6. SIDE TILT CARRIAGE CYLINDER (SN 13198 through 19987, SN 0160002332 to Present)p. 564

FIGURE 12-7. FENDER INSTALLATION 8042p. 566

FIGURE 12-8. FENDER INSTALLATION 10042 & 10054p. 568

FIGURE 12-9. ROTATING BEACON INSTALLATIONp. 570

FIGURE 12-10. FIRST BOOM SECTION SERVICE KITp. 572

FIGURE 12-11. REMOTE OIL FILLER (8042 SN 18991 through 19987, SN 0160002332 to Present; 10042 SN 19031 through 19987, SN 0160002332 to Present; 10054 SN 19080 through 19987, SN 0160002332 to Present)p. 574

FIGURE 12-12. IGNITION SWITCH WEATHER KIT (8042 SN 13198 through 19987, SN 0160002332 through 0160023104; 10042 SN 13198 through 19987, SN 0160002332 through 0160023093; 10054 SN 13198 through 19987, SN 0160002332 through 0160023101)p. 576

FIGURE 12-13. EXHAUST UPGRADE KITp. 578

SECTION 13 – RECOMMENDED SPARE PARTSp. 581

FIGURE 13-1. RECOMMENDED SPARE PARTSp. 582

PART NUMBER INDEXp. 587

This SkyTrak 8042, 10042 and 10054 illustrated parts manual is built for parts identification, not repair procedures. Its value sits in the exploded diagrams: every major assembly is broken down into individual components, each tagged with an item number that keys back to a table of part numbers, quantities and descriptions. For a technician or parts counter, that means you can identify a single wear pad, a specific shim thickness, a particular hydraulic fitting or a chain sheave without guessing. The manual spans the whole machine – from the frame weldment and counterweight hardware through the four boom sections and their extend and retract chains, into the ZF transmission, front and rear axles, cab assemblies, hydraulic control valves and the full electrical harness layout. Serial number breakpoints are noted throughout, so you can confirm whether a given part number applies to your machine before ordering. The Part Number Index at the back lets you search by number directly when you already know what you need.

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SkyTrak 8042 10042 10054 Illustrated Parts Manual - 8990395 Telehandler Parts Catalog PDF — PDF page 1 preview

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What This Parts Manual Enables

With this SkyTrak 8042, 10042 and 10054 parts catalog on hand, you can build an accurate parts list for a rebuild, track down the correct seal kit for a hydraulic cylinder, identify the right wear pad or shim for a boom section, or verify a part number against your machine’s serial number before placing an order. It supports anyone maintaining or repairing these telehandlers: mechanics, fleet workshops, parts departments and owners who prefer to source components themselves. Correct part numbers matter – a wrong seal or a mismatched fitting can mean a second teardown. This manual removes that guesswork by tying every component to its illustration and table entry.

Delivered as an instant PDF download after payment. No shipping, no waiting. View it on any device – laptop, tablet or phone – and print the pages you need for the workshop. The file stays with you for the life of the machine.

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