STILL EK-X Type 2131 2133 2137 2138 Spare Parts Catalogue PDF – Complete Parts Manual with Exploded Diagrams

Description

STILL EK-X Spare Parts Catalogue – Types 2131, 2133, 2137, 2138

This is the complete spare parts list for the STILL EK-X order picker, covering vehicle types 2131, 2133, 2137 and 2138. It is a full parts catalogue produced for the STILL Electronic Documentation System – the same reference used at the parts counter to identify and order every replaceable component on these machines, from the traction motor down to individual washers, seals, sensors and hydraulic fittings. Every assembly is presented as an exploded view with numbered callouts, followed by a table giving the item number, STILL order number, quantity, description and validity notes.

File Details

• Manual type: Spare Parts Catalogue (Ersatzteilliste / Catalogue de pièces détachées / Catalogo parti di ricambio / Catalogo de recambio)
• Brand: STILL
• Model: EK-X
• Covered vehicle types: 2131, 2133, 2137, 2138
• Languages: German, English, French, Italian and Spanish (part description tables are primarily in Spanish; the cover and section headings are presented in all five languages)
• Page count: Approximately 1,390 pages
• File format: PDF

Chapters Covered

The catalogue follows the machine from the ground up. Each section opens with one or more exploded drawings and continues with the matching parts table.

• Online diagnostics – assembly
• Traction motor
• Gearbox
• Electromagnetic brake
• Battery cover / battery compartment
• Impact protection
• Chassis and battery support
• Panels, covers and side plates
• Barriers and handrails
• Protective roof / overhead guard
• Driver platform, rest cushion and knee pad
• Console and control unit mountings
• Cab ventilation
• Hydraulic system – chassis and mast
• Pump unit and valve block
• Mast assembly, lift cylinders and load chains
• Load handler / fork carriage and fork arms
• Wheels, tyres and wheel housings
• Brake system
• Control elements (pedal, key switch, push buttons, steering units)
• Monitor / display units
• Electrical installation and electronic controls
• Lithium-ion battery assembly
• Special equipment and accessories

Online Diagnostics – Assembly

The opening chapter covers the online diagnostics module fitted to the EK-X. It is broken down across a multi-page exploded view showing the mounting plate, DC/DC voltage transformer, antenna signal amplifier, online module, washer, hexagon nut, Allen screws and the wiring harness with terminal sleeve. Every fastener and insulator is individually itemised in the accompanying parts table.

Traction Motor and Gearbox

The traction section deals with both the 24 V and 48 V drive motors. The parts tables list complete motor assemblies, grooved ball bearings, sealing rings, parallel keys, transmitter wheels, sensors and pole housings. A separate exploded view covers the gearbox (caja de cambios) with its sealing ring set, repair kit, grooved ball bearing, Allen screws and threaded plugs – including the note that certain threaded plugs apply from gearbox serial number 92646 onward. The electromagnetic brake chapter follows with the brake assembly, rotor, hub, flange and 4-pole plug housing.

Chassis, Bodywork and Battery Compartment

Bodywork coverage includes the rear and battery covers, impact protection assembly, side panels, floor plates, driver platform mountings and battery support brackets. The battery compartment section provides parts for the battery tray, battery rollers with roller track, battery locking mechanism for b1 = 880 mm and b1 = 1080 mm widths, earthing strap and additional weight plates. Covers are offered in RAL2000 (amber) as standard, with customer-specific RAL colours available by request – the observation column makes this clear where it applies.

Barriers, Rest Cushion and Driver Area

The barrier chapters are extensive and cover the left and right handrails, the tiltable barrier towards the racking (barrera inclinable hacia estanteria), the mounting-piece barriers, consoles, document holders and universal fixing sets. Every variant is separated by mast type – double mast 1000 kg, double mast 1200 kg and triple mast – and by the AB dimension where relevant. The rest cushion and knee pad chapters break the driver area down into support, guide assembly, compression spring, cover, padding and clamp, with adjustability variants for the EK-X cab.

Hydraulics, Mast and Load Chains

The hydraulic section opens with the oil tank in 24 l, 28 l and 32 l versions and continues into the chassis and mast hydraulic installations – both with and without additional lift. Hydraulic hose assemblies are listed by build height (2250 mm through 5400 mm) and for cold-store variants. The pump unit chapter covers the 24 V / 7.6 kW and 48 V / 13 kW motor-pump assemblies together with the gear pump, O-rings, flexible tube and valve blocks (AV6459 and AV6607). The mast chapter handles the main lift cylinders, centre cylinders, additional-lift cylinders and supplementary lift masts in every build height, plus the load chain assemblies (1″/6×6, 1″/4×4, 3/4″ and auxiliary mast chains) and the free-lift chains. Cylinder breakdowns include the cylinder head, seal kit, piston rod guide, retaining washer and – where applicable – the hose-rupture protection valve.

Electrical System and Electronic Controls

Electrical coverage is broad and detailed. It takes in the main power distribution, the static frequency converter, the main power supply assembly with contactor, relay, transformer and fuse link, the BPS and lithium-ion control units, the FZS electronic control cabinet, and the full wiring harness family – main power cables, control cables, hall scanner cables, aisle identification cables, load transmission cables, height measurement detector cables, RFID cable sets and FleetManager harnesses. The inductive guidance section (guiado inductivo forzada) adds the antenna mounting, aisle detection light barrier and guide frequency generator. Control elements covered include the pedal switch, key switch, VNA navigation key switch, on/off key, push buttons, steering units (both height-adjustable and fixed) and monitor / display units with or without keypad.

Wheels, Brakes and Load Handler

The wheel and tyre chapter lists free-rolling and braked VUKO wheels in D = 180 mm and D = 178 mm, with or without magnetic ring, and the corresponding wheel housings for both brake and non-brake applications. The brake chapter covers the spring brake in 24 V size 14, 48 V size 14 and 48 V size 16 configurations. The load handler section lists fork carriages, adjustable fork carriages, fork arms, load-backrests and the pallet locking mechanism (Palettensicherung) with its plates, bearings, spring element and Bowden cable.

Special Equipment and Accessories

The final sections cover factory and dealer-fit options: descent system / lowering equipment, fall protection device, magnetic end-of-aisle safety switch, proximity-switch end-of-aisle safety, personnel protection system, scanner and terminal adapters, printer adapters, FleetManager TDU, radio module (FleetManager and iGo pilot navigation), acceleration sensor for TDU, plate arrangements, STILL / OM Still brand decals, and the scanner/terminal/printer electrical installation including LC filter and voltage transformers.

Why This STILL EK-X Parts Catalogue Matters

Ordering the wrong part for an order picker is an expensive mistake. STILL machines are built in multiple mast and battery configurations that share a model name but not always a part number – and the catalogue is careful to separate every variant by mast type, build height, battery trough and serial-number applicability. That is exactly why a general aftermarket parts search falls short: it cannot see that a bar barrier for a triple mast is different from one for a double mast 1000 kg, or that a hydraulic hose for a 3900 mm build height is not the same as the hose for a 3400 mm machine.

With this catalogue in hand, a workshop technician, fleet maintenance planner or parts manager can positively identify the exact component by its exploded diagram, confirm the STILL order number, and check the observation column before placing the order. The parts tables carry quantity, description, validity notes and, where relevant, RAL colour information – so customer-specific painted covers, panels and barriers can be ordered in the correct colour the first time.

IMAGES PREVIEW

This STILL EK-X spare parts catalogue covers types 2131, 2133, 2137 and 2138 and is supplied as a high-quality PDF. There is no shipping, no waiting for a disc, and no physical book to keep track of. Download it the moment payment clears, open it on a laptop, tablet or workshop terminal, and print only the pages you actually need for the job in front of you. Whether you are rebuilding a traction motor, replacing a mast hydraulic hose, chasing an electrical fault through the wiring harness family, or simply ordering a new set of battery rollers, the correct diagram and part number are already in the file.

Keep a copy on every service tablet in the fleet. It is the fastest route from “something is broken” to “this is the part number I need.”