STILL RX60-25 RX60-35 Electric Forklift Operator Manual 2016 – PDF

Description

STILL RX60-25 RX60-35 Electric Forklift Operator Manual

This is the complete operator manual issued by STILL GmbH for the RX60 series of electric counterbalance forklift trucks, document number 56338011803 EN, dated 10/2016. It is written for the driver, the operating company and the service technician who needs to run, check and maintain these trucks correctly across the full range of equipment variants.

The manual covers eight model designations and their corresponding type numbers: RX60-25 (6345), RX60-25/600 (6346), RX60-25L (6347), RX60-25L/600 (6348), RX60-30 (6353), RX60-30L (6354), RX60-30L/600 (6355) and RX60-35 (6356). Every operating device variant is documented: multi-lever, double mini-lever, triple mini-lever, quadruple mini-lever, Joystick 4Plus, fingertip console and mini console.

File Details

• Manual type: Operator manual (original instructions)
• Brand: STILL GmbH, Hamburg, Germany
• Document number: 56338011803 EN
• Edition / date: 10/2016
• Language: English
• Page count: 416 pages
• File format: PDF
• CE labelling: Declared in accordance with Machinery Directive 2006/42/EC

Chapters Covered

• Foreword and Introduction – your truck, general information, CE labelling, EC declaration of conformity, accessories, information about the documentation, definition of directions, schematic views, environmental considerations, packaging and disposal of components and batteries
• Using the truck – proper usage, proper use during towing, impermissible use, place of use, parking in temperatures below -10 degrees C, using working platforms, residual risk, special risks with truck and attachments, overview of hazards and countermeasures, danger to employees
• Safety – definition of responsible persons (operating company, specialist, drivers), driver rights and duties, basic principles for safe operation, insurance cover on company premises, changes and retrofitting, changes to the overhead guard and roof loads, warning regarding non-original parts, damage and defects, misuse of safety systems, tyres, medical equipment, handling gas springs and accumulators, length of the fork arms, safety tests, regular safety inspection, insulation testing, safety regulations for handling consumables, oils, hydraulic fluid, battery acid, disposal of consumables, emissions, battery
• Overviews – general view, driver’s compartment, operating devices and display elements, display operating unit, operating devices for hydraulic and traction functions, multi-lever, double mini-lever, three-way mini-lever, four-way mini-lever, joystick 4Plus, fingertip, mini console, identification points, nameplate, production number, StVZO information
• Operation – visual inspections, filling the washer system, checking wheels and tyres, adjusting the MSG 65/MSG 75 driver’s seat, armrest, steering column, commissioning, climbing in and out, connecting the battery male connector, shelves and cup holders, unlocking the emergency off switch, switching on the key switch, access authorisation with PIN code, operating the signal horn, seat belt, driver’s cab, checking the brake system, steering system, emergency off function, zero adjustment of load measurement, lift mast vertical position, traction safety regulations, roadways, setting the drive programme, reducing speed with a raised load, selecting the drive direction, actuating the drive direction switch (all versions), starting drive mode, dual-pedal version, operating the service brake, parking brake (mechanical and electric), steering, Curve Speed Control, lifting system variants, automatic lift cut out, types of lift mast, malfunctions during lifting, hydraulic blocking function, controlling the lifting system across all lever and joystick variants, changing fork arms, fork extension, reversible fork arms, handling loads, load capacity, load measurement, picking up and setting down loads, driving on slopes, lifts and loading bridges, working with attachments, fitting attachments, releasing hydraulic pressure, controlling attachments (all variants), clamp locking mechanism, taking up a load using attachments
• Operation (continued) – operating auxiliary equipment, lighting, working spotlights, rotating beacon, hazard warning system, direction indicators, double working spotlights, windscreen wiper and washer, FleetManager, accident recorder, driver restraint systems, cab operation, cab door, side windows, interior lighting, rear window heating, radio, heating system, fuses, push-up roof window, clipboard, trailer operation, tow couplings, towing trailers, use in cold stores, operating the display and operating unit, indicators, setting date and time, language, Blue-Q efficiency mode, display messages, error code table, general messages, drive-specific messages, transport, towing, crane loading, emergencies, emergency shutdown, procedure if truck tips over, emergency hammer, emergency lowering, emergency operation of the electric parking brake, handling the battery, safety regulations, opening and closing the battery cover, disconnecting the battery male connector, maintaining the battery, checking condition, acid level and acid density, checking charge status, charging, equalising charge, changing battery type, replacing the battery (forklift truck, crane, change frame, hydraulic battery carrier), charging with the battery charging flap, parking the truck securely, wheel chock, shutting down and storing, recommissioning, cleaning the truck, electrical system, load chains, windows
• Maintenance – general maintenance information, personnel qualifications, 1000-hour/annually schedule, 3000-hour/every two years schedule, ordering spare parts, lubrication plan, maintenance data table, safety regulations for maintenance, working on hydraulic and electrical equipment, lifting and jacking up, working at the front of the truck, removing and installing the valve cover, lubricating joints and controls, battery interlock and cover, seat belt, driver’s seat, wheels and tyres, steering axle, battery, fuses, hydraulic oil level, hydraulic system leaks, lift mast and roller track, tow coupling greasing, cold store maintenance, heater maintenance, 1000-hour checks (cable connections, battery cover sensor, hydraulic battery carrier oil level, slide elements, catch rails, lift cylinders, fork arms, double pedal, battery changeover frame)
• Technical data – dimensions, VDI datasheets for RX60-25, RX60-25/600, RX60-25L, RX60-25L/600, RX60-30, RX60-35, RX60-30L and RX60-30L/600, ergonomic dimensions, battery specifications, fuse assignment for standard equipment and equipment variants
• Index

In practical terms, the STILL RX60-25 RX60-35 electric forklift operator manual gives you the exact procedure for every routine and safety-critical task on these trucks: the daily pre-shift inspections, the correct method for picking up and setting down loads, how to operate each of the seven different hydraulic control layouts, how to handle the battery safely through charging and replacement, what the display and operating unit is telling you when a message or error code appears, and the full 1000-hour and 3000-hour maintenance schedules.

Why This STILL RX60 Operator Manual Matters

The RX60 series is a counterbalance electric truck with a battery, a lift mast, an electric parking brake (on some variants), a hydraulic battery carrier (on some variants) and a display unit that reports faults through letter-and-number error codes. Operating any of these systems without the printed procedures is a genuine safety risk, and it also risks damaging the truck, the load or the racking.

The manual spells out the exact load capacity limits taken from the capacity rating plate, the correct driving direction to use on gradients, the speed restrictions that apply with a raised load, the behaviour of the truck if the emergency off switch is pressed, and the correct sequence for releasing hydraulic pressure before fitting an attachment. These are not things you can work out from the seat.

The maintenance section is equally specific: the lubrication plan identifies each grease point by code, the maintenance data table gives the exact operating material specifications for hydraulic oil, gearbox oil, chain spray, grease and washer fluid, and the service tables set out what has to be checked at 1000 and 3000 operating hours. Battery care is documented in full detail, including acid density values, the equalising charge routine and step-by-step battery replacement using a forklift truck, a change frame or the hydraulic battery carrier.

What You Can Do With This Manual

• Carry out the daily visual inspections and pre-commissioning checks correctly
• Operate the truck, lift mast, attachments and trailer coupling safely
• Interpret every display message and error code on the display and operating unit
• Charge, maintain, equalise and replace the traction battery
• Follow the 1000-hour and 3000-hour maintenance schedules with the correct materials and torques
• Understand the load capacity limits and VDI technical data for each model in the RX60-25 to RX60-35 range
• Respond correctly in an emergency, including emergency lowering and manual operation of the electric parking brake
• Convert the truck to a different battery type or cold store configuration

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Instant PDF Delivery

The STILL RX60-25 RX60-35 electric forklift operator manual is delivered as an instant PDF download after payment. There is no shipping, no waiting and no physical item to lose. The file opens on any computer, tablet or phone, and the pages can be printed individually for use in the workshop or kept on a device at the truck for reference during operation and servicing.