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Suzuki New Celerio Service Manual – Full Workshop Repair Guide PDF

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Complete 1215-page Suzuki New Celerio workshop service manual covering engine, transmission, brakes, suspension, steering, HVAC, air bag, body, and CAN communication systems.

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Description

File Details

  • Manual Type: Complete Workshop Service Manual
  • Brand: Suzuki
  • Model: New Celerio
  • Language: English
  • Page Count: 1215
  • File Format: PDF

Chapters Covered

  • Section 00 β€” Precautions (General, Electrical Circuit Service, Fasteners, Catalytic Converter, Suspension, Wheel, Brake, P/S System, Air Bag, CAN Communication, Mobile Communication Equipment)
  • Section 0A β€” General Information (Abbreviations, ISO-to-SUZUKI Terms, Symbols, Wire Color Codes, Ignition Modes, Fasteners, Vehicle Lifting Points, Identification Numbers)
  • Section 0B β€” Maintenance and Lubrication (Scheduled Maintenance, Drive Belt, Valve Lash, Engine Oil and Filter, Cooling System, Exhaust, EVAP, Spark Plugs, Brakes, Tires, Suspension, Steering, Drive Shafts, Transaxle Oil)
  • Section 1 β€” Engine (1A General Information and Diagnosis, 1B EVAP Canister Purge System, 1C Electrical Devices, 1D Mechanical, 1E Lubrication, 1F Cooling, 1G Fuel, 1H Ignition, 1I Starting, 1J Charging, 1K Exhaust)
  • Section 2 β€” Suspension (2A General Diagnosis, 2B Front, 2C Rear, 2D Wheels and Tires)
  • Section 3 β€” Driveline/Axle (3A Front and Rear Drive Shaft/Axle)
  • Section 4 β€” Brakes (4A Control System and Diagnosis, 4B Front, 4C Rear, 4D Parking, 4E ABS)
  • Section 5 β€” Transmission/Transaxle (5B Manual, 5C Clutch, 5D Automated Manual Transaxle)
  • Section 6 β€” Steering (6A General Diagnosis, 6B Wheel and Column, 6C Power Assisted Steering)
  • Section 7 β€” HVAC (7B HVAC System, A/C Performance, Refrigerant Charge, Compressor)
  • Section 8 β€” Restraint (8A Seat Belts, 8B Air Bag System)
  • Section 9 β€” Body, Cab and Accessories (9A Wiring Systems, 9B Lighting, 9C Instrumentation/Horn, 9D Wipers/Washers, 9E Glass/Windows/Mirrors, 9F Security and Locks, 9G Seats, 9H Trim, 9J Hood/Fenders/Doors, 9K Body Structure, 9L Paint/Coatings, 9O Audio/Navigation)
  • Section 10 β€” Control Systems (10B Body Electrical Control, 10C Immobilizer, 10H Communication System)

This Suzuki New Celerio Service Manual is a comprehensive 1215-page workshop guide covering every major system on the vehicle. From engine diagnostics and mechanical repair to transmission disassembly, brake service, electrical wiring diagrams, and body structure dimensions, this manual provides the procedures, specifications, and reference data needed for professional repair and maintenance. It includes detailed diagnostic trouble code (DTC) tables, fail-safe operations, scan tool data, wiring schematics, exploded views, torque specifications, and step-by-step repair instructions for both manual and automated manual transaxle models. The manual also covers ABS, supplemental restraint (air bag) systems, CAN communication, immobilizer control, and complete body repair dimensions with welding and sealant application guidance.

What This Manual Enables You to Do

This is not a generic overview β€” it is the complete Suzuki New Celerio Service Manual used by professional technicians. With this PDF on hand, you can perform full engine mechanical diagnostics including compression checks, valve lash adjustment, timing chain service, cylinder head removal, piston and connecting rod inspection, and crankshaft measurement. The fuel and emission sections walk through fuel pressure testing, injector inspection, EVAP system diagnosis, and DTC troubleshooting for every engine-related fault code. Transmission coverage spans the complete manual transaxle β€” gear shift and select shaft, input shaft, countershaft, differential, and clutch β€” as well as the Automated Manual Transaxle (AMT) with its actuator unit, TCM, and initialization procedures. Brake service includes front disc and rear drum overhaul, master cylinder inspection, brake booster testing, ABS hydraulic unit diagnostics, and wheel speed sensor circuits. Suspension and steering sections give you front strut and rear shock absorber service, wheel alignment procedures, steering gear case overhaul, and P/S system diagnostics. The electrical wiring section alone provides connector layouts, ground points, power supply diagrams, and system circuit diagrams for every circuit on the vehicle.

Why This Manual Matters

Proper repair procedures and accurate specifications are critical for safety and reliability. This Suzuki New Celerio repair manual gives you the exact torque values, clearances, service limits, and adjustment procedures that the factory specifies. Whether you are replacing a timing chain, bleeding brakes, diagnosing an air bag fault, or chasing an intermittent electrical problem, the manual guides you through the correct sequence and highlights the precautions that prevent damage or personal injury. The air bag and restraint section explains disabling and enabling procedures, deployment disposal, and post-accident inspection requirements. The CAN communication section helps you diagnose module communication faults that would otherwise be difficult to trace. For body repair, the manual provides dimensions, panel clearance specifications, welding symbol explanations, sealant application areas, and anti-corrosion treatment instructions. Everything is organized by system with clear illustrations and tables, making it practical for both seasoned technicians and knowledgeable DIY owners.

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the β€œSuzuki New Celerio Service Manual – Full Workshop Repair Guide PDF” are as follows:

TABLE OF CONTENTSp. 1
Precautionsp. 3
Precautionsp. 4
Precautionsp. 4
General Precautionsp. 4
Precautions for Electrical Circuit Servicep. 6
Fastener Cautionp. 8
Precautions for Catalytic Converterp. 8
Suspension Cautionp. 8
Warning for Wheel (with Tire) Removalp. 8
Wheel and Tire Cautionp. 9
Brake Cautionp. 9
P/S System Cautionp. 9
Air Bag Warningp. 9
Precautions for Vehicle Equipped with Supplemental Restraint (Air Bag) Systemp. 10
Precautions for CAN Communication Systemp. 12
Precautions for Installing Mobile Communication Equipmentp. 12
Repair Instructionsp. 13
Electrical Circuit Inspection Procedurep. 13
Intermittent Connection and Poor Contact Inspectionp. 14
General Informationp. 17
General Informationp. 18
General Descriptionp. 18
Abbreviationsp. 18
ISO-to-SUZUKI Termp. 19
Symbolsp. 21
Wire Color Symbolsp. 22
Ignition Modes and Ignition Switch Positionsp. 22
Fasteners Informationp. 22
Vehicle Lifting Pointsp. 24
Vehicle Identification Numberp. 27
Identification Platep. 27
Engine Identification Numberp. 27
Component Locationp. 28
Warning, Caution and Information Labels Locationp. 28
Maintenance and Lubricationp. 30
Scheduled Maintenancep. 30
Maintenance Schedule under Normal Driving Conditionsp. 30
Repair Instructionsp. 32
Accessory Drive Belt Inspectionp. 32
Accessory Drive Belt Replacementp. 32
Valve Lash (Clearance) Inspectionp. 32
Engine Oil and Filter Changep. 32
Cooling System Components, Hose and Connection Inspectionp. 32
Engine Coolant Changep. 32
Exhaust System Inspectionp. 32
EVAP Canister Replacementp. 32
Emission-Related Hose and Tube Inspectionp. 33
Spark Plug Replacementp. 33
Ignition Coil (Plug Cap) Inspectionp. 33
Air Cleaner Filter Inspectionp. 33
Air Cleaner Filter Replacementp. 33
Fuel Tank, Cap Gasket and Fuel Line Inspectionp. 33
Fuel Filter Replacementp. 33
PCV Valve Inspectionp. 34
Fuel Evaporative Emission Control System Inspectionp. 34
Brake Disc and Pad Inspectionp. 34
Rear Brake Drum and Shoe Inspectionp. 34
Brake Hose and Pipe Inspectionp. 34
Brake Fluid Inspectionp. 34
Brake Fluid Replacementp. 35
Brake Pedal Inspectionp. 35
Brake Lever and Cable Inspectionp. 35
Clutch Pedal Inspection (M/T Model)p. 35
Clutch Slipping (M/T Model)p. 35
Tire Inspectionp. 35
Wheel Disc Inspectionp. 35
Wheel Bearing Inspectionp. 35
Suspension System Inspectionp. 36
Steering System Inspectionp. 36
Drive Shaft (Axle) Boot Inspectionp. 37
Drive Shaft Symptom Diagnosisp. 37
Manual Transaxle Oil Inspection (M/T Model)p. 37
Manual Transaxle Oil Replacement (M/T Model)p. 37
All Latches, Hinges and Locks Inspectionp. 37
Final Inspection for Maintenance Servicep. 37
Special Tools and Equipmentp. 39
Recommended Fluids and Lubricantsp. 39
Enginep. 41
Precautionsp. 45
Precautionsp. 45
Precautions for Enginep. 45
Engine General Information and Diagnosisp. 47
General Descriptionp. 47
Statement on Cleanliness and Carep. 47
Engine Diagnosis General Descriptionp. 47
OBD System Descriptionp. 47
DLC Descriptionp. 50
Engine and Emission Control System Descriptionp. 51
Air Intake System Descriptionp. 51
Description of Electric Throttle Control System Calibrationp. 51
Electric Throttle Control System Descriptionp. 52
Electronic Control System Descriptionp. 52
Engine and Emission Control Input / Output Tablep. 53
Schematic and Routing Diagramp. 56
Engine and Emission Control System Diagramp. 56
Engine and Emission Control System Flow Diagramp. 58
Electronic Control System Circuit Diagramp. 59
Component Locationp. 61
Electronic Control System Component Locationp. 61
Diagnostic Information and Proceduresp. 62
Engine and Emission Control System Checkp. 62
MIL Checkp. 65
DTC Checkp. 65
DTC Clearancep. 66
DTC Tablep. 67
Fail-Safe Tablep. 70
Scan Tool Datap. 72
Visual Inspectionp. 77
Engine Basic Inspectionp. 78
Engine Symptom Diagnosisp. 78
MIL Does Not Come ON with Ignition β€œON” and Engine Stopped (but Engine Can Be Started)p. 85
MIL Remains ON after Engine Startsp. 86
DTC P0031 / P0032p. 86
DTC P0107 / P0108p. 87
DTC P0112 / P0113p. 89
DTC P0116p. 90
DTC P0117 / P0118p. 92
DTC P0122 / P0123p. 93
DTC P0130 / P0133p. 95
DTC P0138p. 97
DTC P0171 / P0172p. 99
DTC P0222 / P0223p. 101
DTC P0300 / P0301 / P0302 / P0303p. 103
DTC P0327p. 105
DTC P0335 / P0336p. 106
DTC P0340 / P0341p. 108
DTC P0420p. 110
DTC P0443p. 112
DTC P0480p. 113
DTC P0500p. 115
DTC P0532 / P0533p. 117
DTC P0602p. 118
DTC P0601 / P0607p. 119
DTC P0616 / P0617p. 120
DTC P2101 / P2119p. 121
DTC P2102p. 123
DTC P2111p. 124
DTC P2122 / P2123p. 125
DTC P2127 / P2128p. 126
DTC P2135p. 128
DTC P2138p. 129
DTC U0073p. 131
DTC U0101p. 131
DTC U0121p. 131
DTC U0131p. 131
DTC U0140p. 131
DTC U0155p. 131
DTC U2001p. 131
DTC U2021p. 132
Inspection of ECM and Its Circuitsp. 133
ECM Power Supply and Ground Circuit Checkp. 143
Repair Instructionsp. 145
Idle Speed and IAC Throttle Valve Opening Inspectionp. 145
Special Tools and Equipmentp. 146
Special Toolp. 146
Aux. Emission Control Devicesp. 147
Diagnostic Information and Proceduresp. 147
EVAP Canister Purge System Inspectionp. 147
Repair Instructionsp. 148
EVAP System Componentsp. 148
EVAP Canister Purge Valve Inspectionp. 149
EVAP Canister Inspectionp. 150
EVAP Connection Hose Inspectionp. 150
PCV Hose Inspectionp. 151
PCV Valve Inspectionp. 151
Special Tools and Equipmentp. 151
Special Toolp. 151
Engine Electrical Devicesp. 152
Repair Instructionsp. 152
ECM Removal and Installationp. 152
Procedure after ECM Replacementp. 152
Electric Throttle Body Assembly On-Vehicle Inspectionp. 153
Electric Throttle Control System Calibrationp. 154
APP Sensor On-Vehicle Inspectionp. 155
Accelerator Pedal Assembly (Incorporating APP Sensor) Removal and Installationp. 155
APP Sensor Inspectionp. 156
MAP Sensor Removal and Installationp. 156
MAP Sensor Inspectionp. 157
ECT Sensor Removal and Installationp. 157
ECT Sensor Inspectionp. 157
HO2S-1 On-Vehicle Inspectionp. 158
O2S-2 On-Vehicle Inspectionp. 158
HO2S-1 and O2S-2 Removal and Installationp. 158
CMP Sensor On-Vehicle Inspectionp. 158
CMP Sensor Removal and Installationp. 159
CMP Sensor Inspectionp. 159
CKP Sensor Removal and Installationp. 159
CKP Sensor Inspectionp. 160
Knock Sensor On-Vehicle Inspectionp. 160
Knock Sensor Removal and Installationp. 161
Engine and Emission Control System Relay Inspectionp. 161
IAT Sensor On-Vehicle Inspectionp. 161
IAT Sensor Removal and Installationp. 161
IAT Sensor Inspectionp. 161
Specificationsp. 162
Tightening Torque Specificationsp. 162
Special Tools and Equipmentp. 162
Special Toolp. 162
Engine Mechanicalp. 163
General Descriptionp. 163
Engine Construction Descriptionp. 163
Diagnostic Information and Proceduresp. 163
Compression Checkp. 163
Engine Vacuum Checkp. 164
Valve Lash (Clearance) Inspection and Adjustmentp. 164
Repair Instructionsp. 166
Air Cleaner Componentsp. 166
Air Cleaner Filter Removal and Installationp. 166
Air Cleaner Filter Inspection and Cleaningp. 167
Air Cleaner Assembly Removal and Installationp. 167
Throttle Body and Intake Manifold Componentsp. 168
Throttle Body On-Vehicle Inspectionp. 168
Electric Throttle Body Assembly Removal and Installationp. 168
Throttle Body Cleaningp. 169
Intake Manifold Removal and Installationp. 169
Cylinder Head Cover Componentsp. 170
Cylinder Head Cover Removal and Installationp. 171
Camshaft and Tappet Componentsp. 173
Camshaft and Tappet Removal and Installationp. 173
Camshaft and Tappet Inspectionp. 176
Engine Mounting Componentsp. 179
Engine Assembly Removal and Installationp. 179
Timing Chain Cover Componentsp. 183
Timing Chain Cover Removal and Installationp. 184
Timing Chain Cover Inspectionp. 185
Flywheel Removal and Installationp. 185
Timing Chain and Chain Tensioner Componentsp. 186
Timing Chain and Chain Tensioner Removal and Installationp. 187
Timing Chain and Chain Tensioner Inspectionp. 189
Valve and Cylinder Head Componentsp. 190
Valve and Cylinder Head Removal and Installationp. 190
Valve and Cylinder Head Disassembly and Reassemblyp. 192
Valve and Valve Guide Inspectionp. 195
Cylinder Head Inspectionp. 197
Cylinder Head Bolt Inspectionp. 198
Valve Spring Inspectionp. 198
Piston, Piston Ring, Connecting Rod and Cylinder Componentsp. 199
Piston, Piston Ring, Connecting Rod and Cylinder Removal and Installationp. 199
Piston, Piston Ring, Connecting Rod and Cylinder Disassembly and Reassemblyp. 200
Cylinder, Piston and Piston Ring Inspectionp. 201
Piston Pin and Connecting Rod Inspectionp. 203
Crank Pin and Connecting Rod Bearing Inspectionp. 204
Main Bearing, Crankshaft and Cylinder Block Componentsp. 207
Main Bearing, Crankshaft and Cylinder Block Removal and Installationp. 208
Crankshaft Inspectionp. 210
Main Bearing Inspectionp. 211
Sensor Plate Inspectionp. 216
Rear Oil Seal Inspectionp. 216
Timing Chain Jet Inspectionp. 216
Flywheel Inspectionp. 216
Cylinder Block Inspectionp. 216
Specificationsp. 217
Tightening Torque Specificationsp. 217
Special Tools and Equipmentp. 218
Recommended Service Materialp. 218
Special Toolp. 218
Engine Lubrication Systemp. 220
General Descriptionp. 220
Engine Lubrication Descriptionp. 220
Diagnostic Information and Proceduresp. 220
Oil Pressure Checkp. 220
Repair Instructionsp. 221
Engine Oil and Filter Changep. 221
Oil Pressure Switch Inspectionp. 222
Oil Pan and Oil Pump Strainer Componentsp. 223
Oil Pan and Oil Pump Strainer Removal and Installationp. 224
Oil Pump Assembly Componentsp. 226
Oil Pump Assembly Removal and Installationp. 226
Oil Pump Assembly Disassembly and Reassemblyp. 227
Oil Pump Inspectionp. 227
Specificationsp. 229
Tightening Torque Specificationsp. 229
Special Tools and Equipmentp. 229
Recommended Service Materialp. 229
Special Toolp. 230
Engine Cooling Systemp. 231
General Descriptionp. 231
Cooling System Descriptionp. 231
Coolant Descriptionp. 231
Cooling Fan Operation Descriptionp. 231
Schematic and Routing Diagramp. 232
Coolant Circulationp. 232
Radiator Cooling Fan Control System Circuit Diagramp. 233
Diagnostic Information and Proceduresp. 234
Engine Cooling System Symptom Diagnosisp. 234
Radiator Cooling Fan Control System Checkp. 234
Repair Instructionsp. 236
Cooling System Componentsp. 236
Radiator Cap Removal and Installationp. 236
Coolant Level Checkp. 237
Engine Cooling System Inspectionp. 237
Cooling System Drainingp. 238
Cooling System Flushingp. 238
Cooling System Refillingp. 239
Cooling Water Pipe or Hose Removal and Installationp. 239
Thermostat Removal and Installationp. 239
Thermostat Inspectionp. 240
Radiator Cooling Fan Assembly On-Vehicle Inspectionp. 240
Radiator Cooling Fan Relay Inspectionp. 241
Radiator Cooling Fan Assembly Removal and Installationp. 241
Radiator Cooling Fan Disassembly and Reassemblyp. 241
Radiator On-Vehicle Inspection and Cleaningp. 242
Radiator Removal and Installationp. 242
Water Pump Removal and Installationp. 243
Water Pump Inspectionp. 243
Specificationsp. 244
Tightening Torque Specificationsp. 244
Special Tools and Equipmentp. 244
Recommended Service Materialp. 244
Special Toolp. 244
Fuel Systemp. 245
Precautionsp. 245
Precautions for Fuel System Servicep. 245
General Descriptionp. 245
Fuel System Descriptionp. 245
Fuel Delivery System Descriptionp. 245
Fuel Pump Descriptionp. 245
Schematic and Routing Diagramp. 246
Fuel Delivery System Diagramp. 246
Fuel Injector Control System Circuit Diagramp. 247
Fuel Pump Control System Circuit Diagramp. 248
Diagnostic Information and Proceduresp. 248
Fuel System Inspectionp. 248
Power Balance Testp. 249
Fuel Injector Circuit Checkp. 249
Fuel Pump and Its Circuit Checkp. 250
Fuel Pressure Checkp. 252
Fuel Pressure Basic Checkp. 253
Fuel Cut Operation Checkp. 254
Repair Instructionsp. 255
Fuel System Componentsp. 255
Fuel Hose Disconnection and Reconnectionp. 256
Fuel Pressure Relief Procedurep. 257
Fuel Leakage Check Procedurep. 257
Fuel Line On-Vehicle Inspectionp. 258
Fuel Pipe Removal and Installationp. 258
Fuel Injector On-Vehicle Inspectionp. 258
Fuel Injector Removal and Installationp. 259
Fuel Injector Inspectionp. 260
Fuel Filler Cap Inspectionp. 261
Fuel Tank Inlet Valve Removal and Installationp. 262
Fuel Tank Inlet Valve Inspectionp. 262
Fuel Tank Removal and Installationp. 263
Fuel Tank Inspectionp. 264
Fuel Tank Flushing Procedurep. 264
Fuel Pump On-Vehicle Inspectionp. 265
Fuel Pump Relay Inspectionp. 265
Fuel Pump Assembly Removal and Installationp. 265
Fuel Pump Inspectionp. 268
Fuel Filter Removal and Installationp. 268
Specificationsp. 270
Tightening Torque Specificationsp. 270
Special Tools and Equipmentp. 271
Special Toolp. 271
Ignition Systemp. 272
General Descriptionp. 272
Ignition System Descriptionp. 272
Schematic and Routing Diagramp. 273
Ignition System Circuit Diagramp. 273
Component Locationp. 274
Ignition System Component Locationp. 274
Diagnostic Information and Proceduresp. 274
Ignition System Checkp. 274
Ignition Spark Testp. 275
Repair Instructionsp. 276
Spark Plug Removal and Installationp. 276
Spark Plug Inspectionp. 276
Ignition Coil Assembly Removal and Installationp. 276
Ignition Coil Assembly Inspectionp. 276
Ignition Timing Inspectionp. 276
Specificationsp. 277
Tightening Torque Specificationsp. 277
Special Tools and Equipmentp. 278
Special Toolp. 278
Starting Systemp. 279
General Descriptionp. 279
Cranking System Descriptionp. 279
Schematic and Routing Diagramp. 279
Cranking System Circuit Diagramp. 279
Diagnostic Information and Proceduresp. 280
Cranking System Symptom Diagnosisp. 280
Repair Instructionsp. 281
Starting Motor Removal and Installationp. 281
Starting Motor Componentsp. 282
Starting Motor Disassembly and Reassemblyp. 282
Starting Motor Inspectionp. 287
Specificationsp. 291
Cranking System Specificationsp. 291
Tightening Torque Specificationsp. 291
Special Tools and Equipmentp. 292
Recommended Service Materialp. 292
Charging Systemp. 293
Precautionsp. 293
Precautions for Handling Batteryp. 293
General Descriptionp. 293
Battery Descriptionp. 293
Generator Descriptionp. 293
Diagnostic Information and Proceduresp. 295
Battery Inspectionp. 295
Generator Symptom Diagnosisp. 295
Generator Testp. 296
Repair Instructionsp. 296
Jump Starting in Case of Emergencyp. 296
Battery Removal and Installationp. 297
Water Pump / Generator Drive Belt Tension Inspection and Adjustmentp. 297
Water Pump / Generator Drive Belt Removal and Installationp. 298
Generator Removal and Installationp. 298
Generator Bracket Removal and Installationp. 299
Generator Componentsp. 300
Generator Disassembly and Reassemblyp. 300
Generator Inspectionp. 303
Specificationsp. 304
Charging System Specificationsp. 304
Tightening Torque Specificationsp. 305
Special Tools and Equipmentp. 305
Special Toolp. 305
Exhaust Systemp. 306
General Descriptionp. 306
Exhaust System Descriptionp. 306
Diagnostic Information and Proceduresp. 306
Exhaust System Checkp. 306
Repair Instructionsp. 306
Exhaust System Componentsp. 306
Exhaust Manifold Removal and Installationp. 308
Exhaust Pipe and Muffler Removal and Installationp. 309
Specificationsp. 310
Tightening Torque Specificationsp. 310
Suspensionp. 311
Precautionsp. 312
Precautionsp. 312
Precautions on Suspensionp. 312
Suspension General Diagnosisp. 313
Diagnostic Information and Proceduresp. 313
Suspension, Wheel and Tire Symptom Diagnosisp. 313
Repair Instructionsp. 315
Suspension System Inspectionp. 315
Front Suspensionp. 317
General Descriptionp. 317
Front Suspension Descriptionp. 317
Front Wheel Alignment Constructionp. 317
Repair Instructionsp. 317
Front Wheel Alignment Inspection and Adjustmentp. 317
Front Strut Assembly Componentsp. 320
Front Strut Assembly Removal and Installationp. 320
Front Strut Assembly Disassembly and Reassemblyp. 322
Front Strut Inspectionp. 323
Coil Spring, Strut Bearing and Strut Support Checkp. 323
Suspension Arm Componentsp. 324
Suspension Arm Removal and Installationp. 324
Suspension Arm Checkp. 325
Suspension Arm Bushing Removal and Installationp. 327
Suspension Arm Joint Dust Cover Removal and Installationp. 327
Front Suspension Frame and Stabilizer Barp. 328
Front Suspension Frame, Stabilizer Bar and Bushing Removal and Installationp. 328
Stabilizer Bar Bushing Removal and Installationp. 330
Front Suspension Frame Checkp. 331
Front Stabilizer Bar, Bushing and Joint Checkp. 332
Front Suspension Fasteners Checkp. 332
Specificationsp. 332
Tightening Torque Specificationsp. 332
Special Tools and Equipmentp. 333
Special Toolp. 333
Rear Suspensionp. 334
General Descriptionp. 334
Rear Suspension Descriptionp. 334
Repair Instructionsp. 334
Rear Wheel Alignment Inspectionp. 334
Rear Suspension Componentsp. 335
Rear Shock Absorber Removal and Installationp. 335
Rear Shock Absorber Inspectionp. 337
Rear Coil Spring and Spring Seat Removal and Installationp. 337
Rear Coil Spring and Spring Seat Checkp. 338
Rear Axle Removal and Installationp. 339
Rear Axle Checkp. 340
Rear Suspension Fasteners Inspectionp. 340
Specificationsp. 340
Tightening Torque Specificationsp. 340
Wheels and Tiresp. 341
Precautionsp. 341
Precautions for Wheel and Tire Servicingp. 341
General Descriptionp. 341
Tire Descriptionp. 341
Wheel Descriptionp. 342
Repair Instructionsp. 343
Wheel (with Tire) Removal and Installationp. 343
Tire Balance Proceduresp. 343
Tire Rotationp. 344
Tire Mounting and Dismountingp. 344
Tire Repairp. 344
Specificationsp. 345
Wheel and Tire Specificationsp. 345
Tightening Torque Specificationsp. 345
Driveline / Axlep. 347
Precautionsp. 348
Precautionsp. 348
Precautions on Driveline / Axlep. 348
Drive Shaft / Axlep. 349
Frontp. 349
General Descriptionp. 349
Front Drive Shaft Constructionp. 349
Diagnostic Information and Proceduresp. 349
Front Drive Shaft Symptom Diagnosisp. 349
Repair Instructionsp. 349
Front Drive Shaft Componentsp. 349
Front Drive Shaft Assembly On-Vehicle Inspectionp. 350
Front Drive Shaft Assembly Removal and Installationp. 350
Front Drive Shaft Disassembly and Reassemblyp. 351
Front Wheel Hub and Steering Knuckle Componentsp. 355
Front Wheel Hub, Steering Knuckle and Wheel Bearing Removal and Installationp. 356
Front Wheel Bearing Checkp. 360
Specificationsp. 360
Tightening Torque Specificationsp. 360
Special Tools and Equipmentp. 360
Recommended Service Materialp. 360
Special Toolp. 360
Rearp. 362
Repair Instructionsp. 362
Rear Axle Componentsp. 362
Rear Wheel Bearing Checkp. 362
Rear Wheel Hub Assembly Removal and Installationp. 362
Specificationsp. 363
Tightening Torque Specificationsp. 363
Brakesp. 365
Precautionsp. 367
Precautionsp. 367
Precautions for Brakesp. 367
Brake Control System and Diagnosisp. 368
Precautionsp. 368
Precautions for Brake Servicep. 368
General Descriptionp. 368
Brake System Descriptionp. 368
Diagnostic Information and Proceduresp. 369
Brakes Symptom Diagnosisp. 369
Repair Instructionsp. 372
Brake Fluid Level Inspectionp. 372
Brake Fluid Level Switch Inspectionp. 372
Brake Fluid Replacementp. 372
Air Bleeding of Brake Systemp. 373
Brake Pedal Componentsp. 374
Brake Pedal Assembly Removal and Installationp. 375
Brake Pedal Free Height Inspectionp. 375
Brake Pedal Play Inspectionp. 376
Excessive Pedal Travel Inspectionp. 376
Brake Light Switch Removal and Installationp. 376
Brake Light Switch Inspectionp. 377
Brake Light Switch Adjustmentp. 377
Brake Hose and Pipe Componentsp. 378
Brake Hose and Pipe Removal and Installationp. 379
Brake Hose and Pipe Inspectionp. 379
Brake Master Cylinder Componentsp. 380
Brake Master Cylinder Assembly On-Vehicle Inspectionp. 381
Brake Master Cylinder Assembly Removal and Installationp. 381
Brake Master Cylinder Reservoir Removal and Installationp. 382
Brake Master Cylinder Assembly Inspectionp. 383
Brake Booster Componentsp. 384
Brake Booster Function Checkp. 385
Brake Booster Removal and Installationp. 386
Brake Booster Inspectionp. 387
Specificationsp. 387
Tightening Torque Specificationsp. 387
Special Tools and Equipmentp. 388
Recommended Service Materialp. 388
Special Toolp. 388
Front Brakesp. 389
General Descriptionp. 389
Front Brake Descriptionp. 389
Repair Instructionsp. 389
Front Brake Componentsp. 389
Front Brake Pad On-Vehicle Inspectionp. 390
Front Brake Pad Removal and Installationp. 390
Front Brake Disc Removal and Installationp. 391
Front Brake Disc and Pad Inspectionp. 391
Front Brake Caliper Removal and Installationp. 392
Front Brake Caliper Disassembly and Reassemblyp. 393
Front Brake Caliper Checkp. 395
Specificationsp. 395
Tightening Torque Specificationsp. 395
Special Tools and Equipmentp. 395
Recommended Service Materialp. 395
Special Toolp. 395
Rear Brakesp. 397
General Descriptionp. 397
Rear Brake Descriptionp. 397
Repair Instructionsp. 397
Rear Brake Componentsp. 397
Rear Brake Shoe On-Vehicle Inspectionp. 398
Rear Brake Drum Removal and Installationp. 398
Rear Brake Drum and Shoe Inspectionp. 399
Rear Brake Shoe Removal and Installationp. 399
Rear Brake Adjuster and Brake Shoe Lever Checkp. 400
Wheel Cylinder Removal and Installationp. 400
Wheel Cylinder Inspectionp. 401
Brake Back Plate Removal and Installationp. 401
Specificationsp. 401
Tightening Torque Specificationsp. 401
Special Tools and Equipmentp. 402
Recommended Service Materialp. 402
Special Toolp. 402
Parking Brakep. 403
General Descriptionp. 403
Parking Brake Descriptionp. 403
Repair Instructionsp. 403
Parking Brake Componentsp. 403
Parking Brake Inspection and Adjustmentp. 404
Parking Brake Cable Removal and Installationp. 404
Parking Brake Lever Removal and Installationp. 405
Parking Brake Switch Inspectionp. 405
Specificationsp. 406
Tightening Torque Specificationsp. 406
ABSp. 407
Precautionsp. 407
Precautions for Diagnosing Troublep. 407
General Descriptionp. 407
ABS Descriptionp. 407
OBD System Descriptionp. 408
Warning Light Descriptionp. 409
Condition and Operation of Warning Lightsp. 409
DLC Descriptionp. 409
CAN Communication System Descriptionp. 409
Schematic and Routing Diagramp. 409
ABS Diagramp. 409
ABS Input / Output Diagramp. 410
ABS Circuit Diagramp. 411
Component Locationp. 413
ABS Component Locationp. 413
Diagnostic Information and Proceduresp. 413
ABS Checkp. 413
Visual Inspectionp. 416
ABS Symptom Diagnosisp. 416
Warning Light Checkp. 417
DTC Checkp. 417
DTC Clearancep. 418
DTC Tablep. 418
Fail-Safe Tablep. 420
Scan Tool Datap. 421
ABS Warning Light Does Not Come ON after Setting Ignition β€œON”p. 422
ABS Warning Light Comes ON Steadyp. 424
EBD Warning Light (Brake Warning Light) Does Not Come ON after Setting Ignition β€œON”p. 425
EBD Warning Light (Brake Warning Light) Comes ON Steadyp. 426
DTC C1021 / C1022 / C1025 / C1026 / C1031 / C1032 / C1033 / C1035 / C1036p. 428
DTC C1041 / C1042 / C1045 / C1046 / C1051 / C1052 / C1055 / C1056 / C1063p. 430
DTC C1057p. 431
DTC C1061p. 432
DTC C1062p. 433
DTC C1071p. 434
DTC C1090 / C1091 / C1094p. 434
DTC U0073p. 435
DTC U0100p. 435
ABS Control Module Power Supply and Ground Circuit Checkp. 435
Repair Instructionsp. 436
ABS Hydraulic Unit Operation Checkp. 436
ABS Hydraulic Unit / Control Module Assembly Componentsp. 438
ABS Hydraulic Unit / Control Module Assembly On-Vehicle Inspectionp. 438
ABS Hydraulic Unit / Control Module Assembly Removal and Installationp. 439
Front and Rear Wheel Speed Sensor On-Vehicle Inspectionp. 440
Front Wheel Speed Sensor Removal and Installationp. 441
Rear Wheel Speed Sensor Removal and Installationp. 441
Front and Rear Wheel Speed Sensor Inspectionp. 442
Front Wheel Speed Sensor Ring Removal and Installationp. 442
Rear Wheel Speed Sensor Encoder Removal and Installationp. 442
Front Wheel Speed Sensor Ring and Rear Wheel Speed Sensor Encoder Inspectionp. 442
Specificationsp. 442
Tightening Torque Specificationsp. 442
Special Tools and Equipmentp. 443
Special Toolp. 443
Transmission / Transaxlep. 445
Precautionsp. 448
Precautionsp. 448
Precautions for Transmission / Transaxlep. 448
Manual Transmission/Transaxlep. 449
General Descriptionp. 449
Manual Transaxle Constructionp. 449
Diagnostic Information and Proceduresp. 452
Manual Transaxle Symptom Diagnosisp. 452
Repair Instructionsp. 453
Manual Transaxle Oil Level Checkp. 453
Manual Transaxle Oil Changep. 453
Differential Side Oil Seal Replacementp. 454
Gear Shift Control Lever and Cable Componentsp. 455
Gear Shift Control Lever and Cable Removal and Installationp. 456
Gear Select Control Cable Adjustmentp. 456
Back Up Light Switch Removal and Installationp. 457
Back Up Light Switch Inspectionp. 457
VSS Removal and Installation (If Equipped)p. 458
VSS Inspection (If Equipped)p. 458
Manual Transaxle Unit Componentsp. 459
Manual Transaxle Unit Dismounting and Remountingp. 459
Gear Shift and Select Shaft Assembly Componentsp. 461
Gear Shift and Select Shaft Assembly Removal and Installationp. 461
Manual Transaxle Assembly Componentsp. 463
Manual Transaxle Assembly Disassembly and Reassemblyp. 464
Transaxle Left Case Disassembly and Reassemblyp. 468
Transaxle Right Case Disassembly and Reassemblyp. 468
Input Shaft Componentsp. 470
Input Shaft Disassembly and Reassemblyp. 470
Countershaft Componentsp. 474
Countershaft Disassembly and Reassemblyp. 475
Gear Shift Shaft Componentsp. 479
Gear Shift Shaft and Fork Inspectionp. 479
Differential Componentsp. 480
Differential Disassembly and Reassemblyp. 480
Specificationsp. 482
Tightening Torque Specificationsp. 482
Special Tools and Equipmentp. 483
Recommended Service Materialp. 483
Special Toolp. 483
Clutchp. 485
General Descriptionp. 485
Clutch Constructionp. 485
Diagnostic Information and Proceduresp. 486
Clutch System Symptom Diagnosisp. 486
Repair Instructionsp. 487
Clutch Pedal Position (CPP) Switch Removal and Installationp. 487
Clutch Pedal Position (CPP) Switch Inspection and Adjustmentp. 487
Clutch Pedal Inspectionp. 487
Clutch Cable Adjustmentp. 488
Clutch Cable Componentsp. 489
Clutch Cable Removal and Installationp. 489
Clutch Cable Inspectionp. 490
Clutch Pedal Assembly Componentsp. 491
Clutch Pedal Assembly Removal and Installationp. 492
Clutch Cover and Clutch Disc Componentsp. 493
Clutch Cover and Clutch Disc Removal and Installationp. 493
Clutch Cover and Clutch Disc Inspectionp. 494
Clutch Release System Removal and Installationp. 495
Clutch Release System Inspectionp. 497
Specificationsp. 497
Tightening Torque Specificationsp. 497
Special Tools and Equipmentp. 498
Recommended Service Materialp. 498
Special Toolp. 498
Automated Manual Transaxlep. 499
Precautionsp. 499
Precautions for Diagnosing Troublep. 499
General Descriptionp. 499
Automated Manual Transaxle Descriptionp. 499
Function of Automated Manual Transaxle Control System Componentp. 503
Automatic Gear Shift Tablep. 504
Automated Manual Transaxle Diagnosis General Descriptionp. 505
On-Board Diagnostic System Descriptionp. 505
CAN Communication System Descriptionp. 505
Schematic and Routing Diagramp. 506
TCM Circuit Diagramp. 506
Electronic Shift Control Input / Output Diagramp. 508
Component Locationp. 509
Electronic Shift Control System Component Locationp. 509
Diagnostic Information and Proceduresp. 510
Automated Manual Transaxle System Checkp. 510
Visual Inspectionp. 512
MIL Checkp. 512
Automated Manual Transaxle Warning Light Checkp. 512
DTC Tablep. 512
DTC Checkp. 519
DTC Clearancep. 520
Fail-Safe Tablep. 521
Scan Tool Datap. 527
Automated Manual Transaxle Symptom Diagnosisp. 533
Automated Manual Transaxle Warning Light Does Not Come ON at Ignition β€œON” and Engine Stoppedp. 534
Automated Manual Transaxle Warning Light Remains ON after Engine Startsp. 534
Starting Motor Control Relay Circuit Checkp. 534
DTC P0070p. 535
DTC P0560 / P0562 / P1711p. 537
DTC P0572 / P0573p. 538
DTC P0604 / P060A / P062F / P1702 / P1704 / P1982 / P1983p. 540
DTC P0615p. 541
DTC P0715 / P0716p. 542
DTC P0720 / P0721p. 544
DTC P0805 / P0840 / P0841 / P0904 / P0914p. 546
DTC P080A / P185A / P185Bp. 547
DTC P0944p. 547
DTC P0945p. 548
DTC P1706 / P1707 / P1985p. 549
DTC P1844p. 550
DTC P184Ap. 551
DTC P184B / P184C / P184Dp. 551
DTC P184E / P184F / P1854 / P1855p. 552
DTC P1850 / P1851 / P1888 / P1889p. 553
DTC P1852 / P1853p. 554
DTC P185Cp. 554
DTC P185E / P185F / P1984p. 555
DTC P1884p. 555
DTC P1885p. 557
DTC P1886p. 558
DTC P188A / P188B / P188Fp. 558
DTC P188Cp. 560
DTC P188D / P188Ep. 562
DTC P1902p. 564
DTC P1903 / P1904p. 566
DTC P1905p. 567
DTC P1906 / P1908p. 568
DTC P1907 / P190Ap. 568
DTC P1909 / P190Bp. 570
DTC P190Cp. 570
DTC P190Dp. 571
DTC P190Ep. 572
DTC P190Fp. 572
DTC P1980p. 573
DTC P1981p. 573
DTC P2712p. 574
DTC P2789p. 574
DTC U0073p. 575
DTC U0100p. 575
DTC U0140p. 575
TCM Power Supply and Ground Circuit Checkp. 575
Inspection of TCM and Its Circuitsp. 576
Repair Instructionsp. 579
TCM and Clutch Initializationp. 579
Automated Manual Transaxle Oil Level Checkp. 580
Automated Manual Transaxle Oil Changep. 580
Differential Side Oil Seal Replacementp. 581
Shift Selector Componentsp. 582
Shift Selector Removal and Installationp. 582
Shift Selector Disassembly and Reassemblyp. 583
Shift Selector Inspectionp. 584
Automated Manual Transaxle Actuator Unit Removal and Installationp. 585
Gear Shift and Select Shaft Assembly Componentsp. 588
Gear Shift and Select Shaft Assembly Removal and Installationp. 588
Clutch Speed Sensor Removal and Installationp. 588
Clutch Speed Sensor Inspectionp. 589
VSS Removal and Installationp. 589
VSS Inspectionp. 590
Starting Motor Control Relay and Back Up Light Relay Inspectionp. 590
Automated Manual Transaxle Unit Componentsp. 591
Automated Manual Transaxle Unit Dismounting and Remountingp. 591
Automated Manual Transaxle Componentsp. 593
Automated Manual Transaxle Disassembly and Reassemblyp. 594
Transaxle Left Case Disassembly and Reassemblyp. 597
Transaxle Right Case Disassembly and Reassemblyp. 598
Input Shaft Componentsp. 600
Input Shaft Disassembly and Reassemblyp. 600
Countershaft Componentsp. 605
Countershaft Disassembly and Reassemblyp. 605
Gear Shift Shaft Componentsp. 609
Gear Shift Shaft and Fork Inspectionp. 609
Differential Componentsp. 610
Differential Disassembly and Reassemblyp. 610
Clutch Cover and Clutch Disc Componentsp. 613
Clutch Cover and Clutch Disc Removal and Installationp. 613
Clutch Cover and Clutch Disc Inspectionp. 614
Clutch Release System Component Removal and Installationp. 615
Clutch Release System Component Inspectionp. 616
Specificationsp. 617
Tightening Torque Specificationsp. 617
Special Tools and Equipmentp. 618
Recommended Service Materialp. 618
Special Toolp. 618
Steeringp. 621
Precautionsp. 623
Precautionsp. 623
Precautions for Steeringp. 623
Steering General Diagnosisp. 624
Precautionsp. 624
Precautions on Steering General Diagnosisp. 624
Diagnostic Information and Proceduresp. 624
Steering Symptom Diagnosisp. 624
Steering System Inspectionp. 625
Steering Wheel and Columnp. 627
Precautionsp. 627
Precautions for Steering Wheel and Column Servicep. 627
General Descriptionp. 627
Steering Wheel and Column Constructionp. 627
Diagnostic Information and Proceduresp. 627
Checking Steering Column for Accident Damagep. 627
Repair Instructionsp. 627
Steering Wheel and Column Componentsp. 627
Steering Wheel Removal and Installationp. 629
Contact Coil Cable Assembly Removal and Installation (Air Bag Model)p. 629
Centering Contact Coil Cable Assembly (Air Bag Model)p. 631
Contact Coil Cable Assembly Inspection (Air Bag Model)p. 631
Cancel Cam Removal and Installation (Non-Air Bag Model)p. 631
Cancel Cam Inspection (Non-Air Bag Model)p. 632
Steering Column Removal and Installationp. 632
Steering Column Inspectionp. 634
Steering Lock Assembly Removal and Installationp. 634
Steering Lock Assembly Disassembly and Reassemblyp. 635
Steering Lock Assembly Inspectionp. 636
Ignition Switch Removal and Installationp. 636
Ignition Switch Inspectionp. 636
Steering Lower Shaft Removal and Installationp. 637
Specificationsp. 637
Tightening Torque Specificationsp. 637
Special Tools and Equipmentp. 638
Special Toolp. 638
Power Assisted Steering Systemp. 639
Precautionsp. 639
Fastener Cautionp. 639
Precautions for Diagnosing Troublep. 639
General Descriptionp. 639
P/S System Descriptionp. 639
Description of P/S System Component Functionp. 639
On-Board Diagnostic System Descriptionp. 640
Schematic and Routing Diagramp. 641
P/S System Circuit Diagramp. 641
Component Locationp. 642
Power Steering Control System Component Locationp. 642
Diagnostic Information and Proceduresp. 643
P/S System Checkp. 643
β€œP/S” Warning Light Checkp. 646
DTC Checkp. 646
DTC Clearancep. 646
DTC Tablep. 647
Fail-Safe Tablep. 648
Scan Tool Datap. 649
Visual Inspectionp. 649
P/S System Symptom Diagnosisp. 650
β€œP/S” Warning Light Does Not Come ON with Ignition Switch Turned ON before Engine Startsp. 650
β€œP/S” Warning Light Remains ON Steady after Engine Startsp. 651
DTC C1111 / C1113 / C1114 / C1115p. 652
DTC C1141 / C1142 / C1143 / C1145p. 653
DTC C1152 / C1154p. 654
DTC C1153 / C1155p. 654
DTC C1157p. 655
DTC C1160p. 655
DTC C1161 / C1162 / C1166p. 656
DTC U0073p. 656
DTC U0100p. 656
DTC U0155p. 656
P/S Control Module Power Supply and Ground Circuit Checkp. 656
Inspection of P/S Control Module and Its Circuitsp. 657
Steering Wheel Play Checkp. 661
Steering Force Checkp. 661
Repair Instructionsp. 662
Steering Gear Case Assembly Componentsp. 662
Tie-Rod End Boot On-Vehicle Inspectionp. 663
Tie-Rod End Removal and Installationp. 663
Tie-Rod End Inspectionp. 664
Steering Shaft Joint On-Vehicle Inspectionp. 664
Steering Gear Case Assembly Removal and Installationp. 664
Steering Gear Case Bushing Removal and Installationp. 665
Steering Rack Boot Inspectionp. 666
Tie-Rod / Rack Boot Removal and Installationp. 666
Pinion Shaft Rotation Torque Inspectionp. 667
Pinion Shaft Rotation Torque Adjustmentp. 667
P/S Control Module Removal and Installationp. 668
Torque Sensor and Its Circuit Inspectionp. 668
P/S Motor and Its Circuit Inspectionp. 669
Specificationsp. 670
Tightening Torque Specificationsp. 670
Special Tools and Equipmentp. 670
Recommended Service Materialp. 670
Special Toolp. 670
HVACp. 673
Precautionsp. 674
Precautionsp. 674
Precautions for HVACp. 674
HVAC Systemp. 675
Precautionsp. 675
HVAC System Cautionp. 675
Precautions for Servicing A/C Systemp. 675
General Descriptionp. 676
HVAC System Descriptionp. 676
Sub-Cool A/C System Descriptionp. 678
A/C Operation Description at ECMp. 679
Schematic and Routing Diagramp. 681
HVAC Electronic Control Input / Output Block Diagramp. 681
HVAC Control System Circuit Diagramp. 682
Component Locationp. 683
A/C System Major Component Locationp. 683
Electronic Control System Component Locationp. 684
Diagnostic Information and Proceduresp. 685
A/C System Performance Inspectionp. 685
Trouble Diagnosis for Abnormal Pressurep. 688
A/C System Symptom Diagnosisp. 689
Abnormal Noise Symptom Diagnosis of HVAC Systemp. 691
Air Conditioning System Checkp. 692
Visual Inspectionp. 694
Inspection of HVAC Control Unit and Its Circuitp. 694
A/C System Inspection at ECMp. 695
Repair Instructionsp. 696
Operation Procedure for Refrigerant Chargep. 696
Radiator Cooling Fan Removal and Installationp. 700
Radiator Cooling Fan Inspectionp. 700
Condenser Assembly On-Vehicle Inspectionp. 700
Condenser Assembly Removal and Installationp. 701
HVAC Unit Componentsp. 702
HVAC Unit Removal and Installationp. 702
Blower Motor Removal and Installationp. 704
Blower Motor Inspectionp. 704
Blower Motor Resistor Removal and Installationp. 704
Blower Motor Resistor Inspectionp. 705
Evaporator Inspectionp. 705
Evaporator Temperature Sensor Removal and Installationp. 705
Evaporator Temperature Sensor Inspectionp. 705
Expansion Valve Removal and Installationp. 706
Expansion Valve Inspectionp. 706
HVAC Control Unit Componentsp. 706
HVAC Control Unit Removal and Installationp. 707
Blower Speed Selector Inspectionp. 708
Refrigerant Pressure Sensor and Its Circuit Inspectionp. 708
Refrigerant Pressure Sensor Removal and Installationp. 709
Center Ventilation Louver Removal and Installationp. 709
Side Ventilation Louver Removal and Installationp. 710
A/C Switch Inspectionp. 710
HVAC System Relay Inspectionp. 710
Compressor Drive Belt Inspection and Adjustmentp. 710
Compressor Drive Belt Removal and Installationp. 711
Compressor Assembly Removal and Installationp. 711
Compressor Assembly Componentsp. 712
Magnet Clutch Inspectionp. 712
Magnet Clutch Removal and Installationp. 713
Relief Valve Inspectionp. 714
Relief Valve Removal and Installationp. 715
Specificationsp. 715
Tightening Torque Specificationsp. 715
Special Tools and Equipmentp. 715
Recommended Service Materialp. 715
Special Toolp. 715
Restraintp. 717
Precautionsp. 719
Precautionsp. 719
Precautions for Restraintp. 719
Seat Beltsp. 720
Precautionsp. 720
Precautions for Service and Diagnosis of Seat Beltp. 720
General Descriptionp. 721
Seat Belt Constructionp. 721
Repair Instructionsp. 722
Front Seat Belt Componentsp. 722
Front Seat Belt Removal and Installationp. 722
Front Seat Belt Inspectionp. 723
Rear Seat Belt Componentsp. 724
Rear Seat Belt Removal and Installationp. 724
Rear Seat Belt Inspectionp. 725
Specificationsp. 725
Tightening Torque Specificationsp. 725
Air Bag Systemp. 726
Precautionsp. 726
Precautions for Air Bag System Servicep. 726
Precautions for Handling and Storage of Air Bag System Componentsp. 726
Precautions for Disposal of Air Bagp. 727
General Descriptionp. 728
Air Bag System Constructionp. 728
Air Bag System Input / Output Tablep. 728
Schematic and Routing Diagramp. 729
Air Bag System Input / Output Diagramp. 729
Air Bag System Circuit Diagramp. 729
Component Locationp. 731
Air Bag System Component, Wiring and Connector Locationp. 731
Diagnostic Information and Proceduresp. 732
Air Bag Diagnostic System Checkp. 732
Visual Inspectionp. 732
β€œAIR BAG” Warning Light Checkp. 732
Self-Diagnosis Functionp. 733
DTC Checkp. 733
DTC Clearancep. 733
DTC Tablep. 734
Scan Tool Datap. 735
β€œAIR BAG” Warning Light Comes ON Steadyp. 736
β€œAIR BAG” Warning Light Does Not Come ONp. 737
DTC B1001-00p. 739
DTC B1002-00p. 739
DTC B1003-04p. 740
DTC B1004-17p. 740
DTC B1004-18p. 741
DTC B1031-00p. 742
DTC B1032-00p. 742
DTC B1060-14 / B1062-14p. 743
DTC B1060-15 / B1062-15p. 746
DTC B1060-1Ap. 751
DTC B1060-1Bp. 754
DTC B1062-1Ap. 756
DTC B1062-1Bp. 759
DTC B1090-01 / B1090-87 / B1090-95p. 762
DTC U0073-88p. 763
SDM Power Supply and Ground Circuit Checkp. 763
Contact Coil and Its Circuit Checkp. 765
DLC and Its Circuit Check (No Communication with SDM)p. 769
Repair and Inspection Required after Accidentp. 770
Repair Instructionsp. 772
Disabling Air Bag Systemp. 772
Enabling Air Bag Systemp. 772
SDM Removal and Installationp. 773
SDM Inspectionp. 773
Driver Air Bag (Inflator) Module Removal and Installationp. 773
Driver Air Bag (Inflator) Module Inspectionp. 775
Passenger Air Bag (Inflator) Module Removal and Installationp. 775
Passenger Air Bag (Inflator) Module Inspectionp. 776
Forward Impact Sensor Removal and Installationp. 777
Forward Impact Sensor Inspectionp. 777
Passenger Air Bag (Inflator) Module Repair Harness Installationp. 777
Air Bag (Inflator) Module Disposalp. 778
Deployed Air Bag (Inflator) Module Disposalp. 782
Specificationsp. 783
Tightening Torque Specificationsp. 783
Special Tools and Equipmentp. 783
Use of Special Toolsp. 783
Special Toolp. 784
Body, Cab and Accessoriesp. 787
Precautionsp. 792
Precautionsp. 792
Precautions on Body, Cab and Accessoriesp. 792
Precautions for Body Servicep. 792
Fastener Caution for Body Servicep. 792
Wiring Systemsp. 793
Precautionsp. 793
Cautions in Body Electrical System Servicingp. 793
General Descriptionp. 793
Abbreviationsp. 793
Wire / Connector Color Symbolsp. 793
Symbols and Marksp. 793
How to Read Connector Layout Diagramp. 795
How to Read Connector Codes and Terminal Nos.p. 795
How to Read Ground Pointp. 798
How to Read Power Supply Diagramp. 798
How to Read System Circuit Diagramp. 799
Connector Layout Diagramp. 800
Connector Layout Diagramp. 800
Engine Compartmentp. 801
Instrument Panelp. 804
Door, Roofp. 807
Floorp. 808
Rearp. 810
Ground Pointp. 810
Ground (Earth) Pointp. 810
Power Supply Diagramp. 812
Power Supply Diagramp. 812
Fuses and the Protected Partsp. 813
Junction Block (J/B) Connector / Fuse Layoutp. 816
Junction Block Inner Circuit (Overview)p. 817
Junction Block Inner Circuit (Detail)p. 819
System Circuit Diagramp. 823
System Circuit Diagramp. 823
A-1 Cranking System Circuit Diagramp. 824
A-2 Charging System Circuit Diagramp. 825
A-3 Ignition System Circuit Diagramp. 826
A-4 Cooling System Circuit Diagramp. 827
A-5 Engine and A/C Control System Circuit Diagramp. 828
A-6 AMT Control System Circuit Diagramp. 832
A-8 Body Control System Circuit Diagramp. 834
A-9 CAN Circuit Diagramp. 838
A-10 Security Control System Circuit Diagramp. 839
B-1 Windshield Wiper and Washer Circuit Diagramp. 841
B-2 Rear Wiper and Washer Circuit Diagramp. 842
B-3 Rear Defogger Circuit Diagramp. 843
B-4 Power Window Circuit Diagramp. 844
B-5 Power Door Lock Circuit Diagramp. 846
B-6 Power Mirror Circuit Diagramp. 848
B-7 Horn Circuit Diagramp. 849
C-1 Combination Meter Circuit Diagramp. 850
D-1 Headlight System Circuit Diagramp. 852
D-2 Clearance, Tail and Licence Plate Light System Circuit Diagramp. 853
D-3 Front Fog Light System Circuit Diagramp. 854
D-4 Illumination Light System Circuit Diagramp. 855
D-5 Interior Light System Circuit Diagramp. 856
D-6 Turn Signal and Hazard Warning Light System Circuit Diagramp. 857
D-7 Brake Light System Circuit Diagramp. 859
D-8 Back-Up Light System Circuit Diagramp. 860
D-9 Headlight Beam Leveling System Circuit Diagramp. 861
E-1 Heater System Circuit Diagramp. 862
F-1 Air Bag System Circuit Diagramp. 864
F-2 Anti-Lock Brake System Circuit Diagramp. 865
F-4 Power Steering System Circuit Diagramp. 867
G-1 Audio System Circuit Diagramp. 868
G-2 Accessory Socket System Circuit Diagramp. 870
List of Connectorp. 871
List of Connectorsp. 871
C Connectorp. 871
E Connectorp. 872
G Connectorp. 873
J Connectorp. 874
K Connectorp. 874
L Connectorp. 875
O Connectorp. 875
S Connectorp. 876
Reassembling Note for Wiring Harnessp. 876
Reassembling Note for Wiring Harnessp. 876
Around Enginep. 877
Around Batteryp. 879
Around Strutp. 881
Around Instrument Panelp. 883
Around Main Floorp. 885
Rear End Door Harnessp. 887
Specificationsp. 887
Tightening Torque Specificationsp. 887
Lighting Systemsp. 888
General Descriptionp. 888
Lighting System Descriptionp. 888
Schematic and Routing Diagramp. 888
Lighting System Circuit Diagramp. 888
Component Locationp. 889
Lighting System Component Locationp. 889
Headlight Leveling System Component Locationp. 890
Diagnostic Information and Proceduresp. 890
Lighting System Symptom Diagnosisp. 890
Repair Instructionsp. 891
Headlight Unit Removal and Installationp. 891
Headlight Aiming Adjustment with Screenp. 893
Headlight Leveling Actuator Inspectionp. 894
Headlight Leveling Switch Inspectionp. 895
License Light Assembly Removal and Installationp. 895
Rear Combination Light Removal and Installationp. 895
High Mount Stop Light Removal and Installationp. 896
Side Turn Signal Light Removal and Installationp. 896
Lighting Switch Removal and Installationp. 896
Lighting Switch Inspectionp. 896
Hazard Warning Switch Removal and Installationp. 897
Hazard Warning Switch Inspectionp. 897
Dome Light (without MIC) Removal and Installationp. 897
Dome Light (with MIC) Removal and Installationp. 898
Front Fog Light Assembly Removal and Installation (If Equipped)p. 898
Front Fog Light Aiming Adjustment with Screen (If Equipped)p. 898
Front Fog Light Switch Inspection (If Equipped)p. 899
Front Fog Light Relay Inspection (If Equipped)p. 900
Specificationsp. 900
Electric Bulb Capacityp. 900
Tightening Torque Specificationsp. 900
Instrumentation / Driver Info. / Hornp. 901
General Descriptionp. 901
Combination Meter Descriptionp. 901
Schematic and Routing Diagramp. 903
Combination Meter Circuit Diagramp. 903
Diagnostic Information and Proceduresp. 904
Combination Meter diagnosisp. 904
DTC Tablep. 905
DTC B1802p. 905
DTC B1810p. 906
DTC B1820p. 907
DTC B1840p. 907
DTC B1841p. 908
DTC B1842p. 908
DTC B1902p. 908
DTC U0073 / U0100 / U0121 / U0131 / U0140 / U0151p. 909
Scan Tool Active Testp. 909
Inspection of Combination Meter and Its Circuitp. 909
Repair Instructionsp. 911
Combination Meter Removal and Installationp. 911
Instrument Panel Removal and Installationp. 912
Instrument Panel Disassembly and Reassemblyp. 913
Horn Removal and Installationp. 915
Horn Inspectionp. 915
Horn Relay Inspectionp. 915
Specificationsp. 916
Tightening Torque Specificationsp. 916
Wipers / Washersp. 917
Schematic and Routing Diagramp. 917
Washer Tank and Hose Routing Diagramp. 917
Wiper and Washer Circuit Diagramp. 917
Component Locationp. 917
Wiper and Washer Component Locationp. 917
Diagnostic Information and Proceduresp. 919
Windshield Wiper and Washer Symptom Diagnosisp. 919
Rear Wiper and Washer Symptom Diagnosisp. 919
Repair Instructionsp. 919
Washer Tank and Washer Pump Removal and Installationp. 919
Washer Pump Inspectionp. 920
Windshield Wiper Removal and Installationp. 920
Windshield Wiper Motor Operation Inspectionp. 921
Rear Wiper Removal and Installationp. 922
Rear Wiper Motor Inspectionp. 923
Wiper-and-Washer Switch Removal and Installationp. 924
Wiper-and-Washer Switch Inspectionp. 925
Specificationsp. 926
Tightening Torque Specificationsp. 926
Glass / Windows / Mirrorsp. 927
Precautionsp. 927
Precautions for Working on Glassp. 927
Precautions for Working on Power Windowp. 927
General Descriptionp. 927
Power Window System Description (If Equipped)p. 927
Rear Defogger System Descriptionp. 928
Component Locationp. 928
Power Window Component Locationp. 928
Power Door Mirror Component Location (If Equipped)p. 929
Rear Defogger Component Locationp. 930
Schematic and Routing Diagramp. 930
Power Window System Circuit Diagramp. 930
Rear Defogger System Circuit Diagramp. 930
Diagnostic Information and Proceduresp. 930
Power Window System Symptom Diagnosis (If Equipped)p. 930
Power Door Mirror Control System Symptom Diagnosis (If Equipped)p. 931
Rear Defogger Symptom Diagnosisp. 931
Inspection of Power Window Main Switch and Its Circuitp. 931
Repair Instructionsp. 933
Windshield Componentsp. 933
Windshield Removal and Installationp. 933
Rear End Door Window Glass Componentsp. 937
Rear End Door Window Glass Removal and Installationp. 937
Inner Rear View Mirror Removal and Installationp. 938
Front Door Componentsp. 939
Front Door Glass Removal and Installationp. 940
Front Window Regulator Removal and Installationp. 942
Front Window Regulator Assembly Inspectionp. 942
Rear Door Componentsp. 944
Rear Door Glass Removal and Installationp. 945
Rear Door Quarter Glass Removal and Installationp. 947
Rear Window Regulator Assembly Removal and Installationp. 948
Rear Window Regulator Assembly Inspectionp. 948
Power Window Main Switch Inspectionp. 948
Power Window Sub Switch Inspectionp. 949
Door Mirror Removal and Installationp. 949
Power Door Mirror Switch Inspection (If Equipped)p. 949
Rear Defogger Relay Inspectionp. 950
Rear Defogger Switch Inspection (If Equipped)p. 950
Rear Defogger Wire Inspectionp. 950
Specificationsp. 951
Tightening Torque Specificationsp. 951
Special Tools and Equipmentp. 951
Recommended Service Materialp. 951
Security and Locksp. 952
General Descriptionp. 952
Key Coding Constructionp. 952
Power Door Lock System Description (If Equipped)p. 952
Keyless Entry System Description (If Equipped)p. 952
Schematic and Routing Diagramp. 953
Power Door Lock and Keyless Entry System Input / Output Diagram (If Equipped)p. 953
Power Door Lock and Keyless Entry System Circuit Diagram (If Equipped)p. 953
Component Locationp. 954
Power Door Lock and Keyless Entry System Component Location (If Equipped)p. 954
Diagnostic Information and Proceduresp. 954
Power Door Lock System Symptom Diagnosis (If Equipped)p. 954
Repair Instructionsp. 955
Front Door Lock Assembly Componentsp. 955
Front Door Lock Assembly Removal and Installationp. 956
Front Door Lock Assembly Inspectionp. 957
Rear Door Lock Assembly Componentsp. 958
Rear Door Lock Assembly Removal and Installationp. 958
Rear Door Lock Assembly Inspectionp. 959
Rear End Door Lock Assembly Componentsp. 960
Rear End Door Lock Assembly Removal and Installationp. 960
Rear End Door Lock Assembly Inspectionp. 961
Power Door Lock Switch Inspection (If Equipped)p. 961
Driver Side Door Key Cylinder Switch Inspection (If Equipped)p. 961
Power Door Lock Actuator Inspection (If Equipped)p. 962
Door Switch Inspectionp. 963
Transmitter Battery Replacement (If Equipped)p. 963
Transmitter Code Programming (If Equipped)p. 963
Specificationsp. 964
Tightening Torque Specificationsp. 964
Special Tools and Equipmentp. 964
Recommended Service Materialp. 964
Seatsp. 965
Precautionsp. 965
Precautions for Seatp. 965
Repair Instructionsp. 965
Front Seat Componentsp. 965
Front Seat Removal and Installationp. 966
Rear Seat Componentsp. 967
Rear Seat Removal and Installationp. 968
Specificationsp. 969
Tightening Torque Specificationsp. 969
Exterior Trim / Interior Trimp. 970
Precautionsp. 970
Precautions for Exterior Trim / Interior Trimp. 970
Repair Instructionsp. 970
Front Bumper Assembly Removal and Installationp. 970
Front Bumper Assembly Disassembly and Reassemblyp. 971
Rear Bumper Assembly Removal and Installationp. 971
Cowl Top Garnish Removal and Installationp. 972
Roof Molding Removal and Installationp. 973
Trim Removal and Installationp. 974
Floor Carpet Removal and Installationp. 976
Head Lining Removal and Installationp. 976
Console Box Removal and Installationp. 978
Accessory Socket Removal and Installationp. 979
Specificationsp. 979
Plastic Parts Specifications (for Reference)p. 979
Hood / Fenders / Doorsp. 982
Precautionsp. 982
Precautions for Hood / Fender / Doorp. 982
Repair Instructionsp. 982
Hood Removal and Installationp. 982
Hood Inspection and Adjustmentp. 982
Hood Release Cable Removal and Installationp. 983
Front Fender Componentsp. 984
Front Fender Removal and Installationp. 984
Front Door Assembly Componentsp. 985
Front Door Assembly Removal and Installationp. 985
Rear Door Assembly Componentsp. 987
Rear Door Assembly Removal and Installationp. 987
Rear End Door Assembly Componentsp. 988
Rear End Door Assembly Removal and Installationp. 988
Fuel Filler Door Opener Cable, Rear End Door Opener Cable Removal and Installationp. 990
Fuel Filler Door Removal and Installationp. 990
All Latches, Hinges and Locks Inspectionp. 991
Specificationsp. 991
Tightening Torque Specificationsp. 991
Special Tools and Equipmentp. 991
Recommended Service Materialp. 991
Body Structurep. 992
Precautionsp. 992
Precautions for Body Structurep. 992
General Descriptionp. 993
Body Repair Descriptionp. 993
Sheet Metal Descriptionp. 996
Body Structure Descriptionp. 1004
Checking and Straightening Benches Instructionp. 1006
Component Locationp. 1007
Silencer Sheet Installation Areap. 1007
Diagnostic Information and Proceduresp. 1007
Inspection for Body Damagep. 1007
Transmission Routes of Impactp. 1008
Panel Clearancep. 1010
Front Body Dimensionsp. 1012
Rear End Door Dimensionsp. 1014
Side Body Outside Dimensionsp. 1015
Side Body Inside Dimensionsp. 1017
Windshield Dimensionsp. 1019
Under Body Dimensionsp. 1020
Engine Compartment Dimensions with Mechanical Partsp. 1022
Front Under Body Dimensions with Mechanical Partsp. 1023
Repair Instructionsp. 1025
Hood Lock Member and Lamp Support Brace Removal and Installationp. 1025
Front Fender Bracket and Front Fender Lower Bracket Removal and Installationp. 1030
Apron Side Member Removal and Installationp. 1034
Apron Side Member (Partial) Removal and Installationp. 1037
Cowl Side Outer Member Removal and Installationp. 1041
Dash Side Front Panel, Cowl Side Panel and Cowl Side Reinforcement Removal and Installationp. 1044
Fender Apron Panel and Fender Apron Extension Removal and Installationp. 1048
Fender Apron Extension Removal and Installationp. 1051
A-Pillar Outer Panel Removal and Installationp. 1057
A-Pillar Outer Panel, Front Door Hinge Reinforcement and Dash Side Panel Removal and Installationp. 1060
A-Pillar Outer Panel, Front Door Hinge Reinforcement, Dash Side Panel, Front Pillar Inner Panel and Front Pillar Upper Reinforcement Removal and Installationp. 1068
B-Pillar Outer Panel Removal and Installationp. 1079
B-Pillar Outer Panel, Rear Door Hinge Reinforcement and Center Pillar Inner Panel Removal and Installationp. 1082
Side Sill Outer Panel Removal and Installationp. 1086
Side Sill Outer Panel and Side Sill Strength Removal and Installationp. 1090
Quarter-Pillar Outer Panel Removal and Installationp. 1095
Rear Wheel House Outer Panel Removal and Installationp. 1099
Back Panel Removal and Installationp. 1103
Rear Floor Rear Panel Removal and Installationp. 1106
Rear Floor Side Rear Member, Rear Floor Side Member Rear Reinforcement and Rear Floor Rear Panel (Partial) Removal and Installationp. 1111
Rear Lamp House Panel Removal and Installationp. 1115
Roof Panel Removal and Installationp. 1119
Specificationsp. 1121
Tightening Torque Specificationsp. 1121
Paint / Coatingsp. 1122
General Descriptionp. 1122
Anti-Corrosion Treatmentp. 1122
Repair Instructionsp. 1123
Sealant Application Areasp. 1123
Undercoating Application Areasp. 1131
Anti-Corrosion Compound Application Areap. 1132
Audio Visual / Navigationp. 1134
Schematic and Routing Diagramp. 1134
Audio System Circuit Diagramp. 1134
Component Locationp. 1134
Audio System Component Locationp. 1134
Diagnostic Information and Proceduresp. 1135
Audio System Symptom Diagnosisp. 1135
Inspection of Audio Unit and Its Circuitp. 1136
Repair Instructionsp. 1138
Audio Unit Removal and Installationp. 1138
Front / Rear Door Speaker Removal and Installation (If Equipped)p. 1139
Steering Switch (Audio Control Switch and Hands-Free Switch) Removal and Installation (If Equipped)p. 1139
Steering Switch (Audio Control Switch and Hands-Free Switch) Inspection (If Equipped)p. 1139
Microphone Removal and Installationp. 1140
Antenna Base Removal and Installationp. 1140
Antenna, Antenna Base and Antenna Feeder Inspectionp. 1140
USB/AUX Socket Removal and Installation (If Equipped)p. 1141
USB Socket Inspectionp. 1141
USB/AUX Harness Inspectionp. 1142
Specificationsp. 1142
Tightening Torque Specificationsp. 1142
Control Systemsp. 1143
Precautionsp. 1145
Precautionsp. 1145
Precautions for Control Systemsp. 1145
Body Electrical Control Systemp. 1146
Precautionsp. 1146
Precautions for Diagnosing Troublep. 1146
Precautions for Replacing Ignition Keyp. 1146
Precautions for Transmitter Disposalp. 1146
Precautions for Replacing BCMp. 1146
General Descriptionp. 1146
BCM General Descriptionp. 1146
CAN Communication System Descriptionp. 1147
Schematic and Routing Diagramp. 1148
BCM Input / Output Diagramp. 1148
Body Electrical Control System Circuit Diagramp. 1149
Component Locationp. 1151
BCM and Related System Component Locationp. 1151
Control Relay Component Locationp. 1152
Diagnostic Information and Proceduresp. 1152
Body Electrical Control System Checkp. 1152
BCM Self-Diagnosis Functionp. 1154
DTC Checkp. 1154
DTC Clearancep. 1154
DTC Tablep. 1155
Fail-Safe Tablep. 1156
Scan Tool Datap. 1157
Scan Tool Active Test Tablep. 1158
Scan Tool Utility Tablep. 1158
DTC B1123p. 1159
DTC B1133p. 1160
DTC B1141 / B1142p. 1161
DTC B1145 / B1146p. 1162
DTC B1157p. 1163
DTC B1158 / B1159p. 1163
DTC B1170p. 1164
DTC U0073p. 1164
DTC U0100p. 1164
DTC U0101p. 1164
DTC U0151p. 1164
Inspection of BCM and Its Circuitsp. 1165
BCM Power Circuit and Ground Circuit Checkp. 1173
Repair Instructionsp. 1174
Ignition Key Registrationp. 1174
BCM Registrationp. 1174
BCM Removal and Installationp. 1174
Outside Air Temperature Sensor Removal and Installationp. 1175
Outside Air Temperature Sensor Inspectionp. 1175
Procedure for Switching Security Alarmp. 1175
Procedure for Switching Shock Sensorp. 1176
Procedure for Switching Shock Sensor Full Blast Sensitivityp. 1176
Procedure for Switching Shock Sensor Pre- warn Sensitivityp. 1176
Procedure for Switching Door Unlockp. 1176
Procedure for Switching Auto Drive Unlockp. 1176
Procedure for Switching Auto Drive Lockp. 1176
Transmitter Battery Replacement (If Equipped)p. 1177
Shock Sensor Removal and Installationp. 1177
Control Relay Inspectionp. 1177
Special Tools and Equipmentp. 1178
Special Toolp. 1178
Immobilizer Control Systemp. 1179
Precautionsp. 1179
Precautions for Diagnosing Troublep. 1179
Precautions for Immobilizer Systemp. 1179
General Descriptionp. 1179
Immobilizer Control System Descriptionp. 1179
CAN Communication System Descriptionp. 1180
Schematic and Routing Diagramp. 1180
Immobilizer Control System Circuit Diagramp. 1180
Component Locationp. 1181
Immobilizer Control System Component Locationp. 1181
Diagnostic Information and Proceduresp. 1181
Immobilizer Control System Checkp. 1181
Immobilizer Control System Self-Diagnosis Functionp. 1181
DTC Checkp. 1181
DTC Clearancep. 1182
DTC Tablep. 1182
DTC P1610p. 1183
DTC P1611p. 1183
DTC P1622p. 1184
DTC P1642p. 1184
DTC P1644p. 1185
DTC P1645 / P1646p. 1185
DTC B1167p. 1186
DTC B1168p. 1187
DTC B1169p. 1187
DTC B1170p. 1187
DTC B1173p. 1188
DTC B1175p. 1188
DTC B1176p. 1189
DTC B1188p. 1189
DTC B1189p. 1189
DTC B1190p. 1190
Repair Instructionsp. 1191
Immobilizer Control Module Removal and Installationp. 1191
Ignition Key Registrationp. 1191
ECM Registrationp. 1191
BCM Registrationp. 1191
Communication Systemp. 1192
Precautionsp. 1192
Precautions for Diagnosing Troublep. 1192
General Descriptionp. 1192
CAN Communication System Descriptionp. 1192
CAN Communication System Diagnosis General Descriptionp. 1193
CAN Communication System Transmitting and Receiving Data Tablep. 1194
Schematic and Routing Diagramp. 1196
CAN Communication System Circuit Diagramp. 1196
Component Locationp. 1198
CAN Communication System Component Locationp. 1198
Diagnostic Information and Proceduresp. 1199
CAN Communication Checkp. 1199
CAN DTC (Lost Communication and Communication Bus Off) Tablep. 1199
Troubleshooting for Lost Communicationp. 1201
Troubleshooting for Communication Bus Offp. 1207
Special Tools and Equipmentp. 1215
Special Toolp. 1215


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