Tailift FD FG 40 45 50 7L-Series Forklift Parts Manual DEC014-08 English Chinese PDF

Description

Tailift FD/FG 40/45/50 7L-Series Forklift Parts Manual – English & Chinese Edition

This is the complete Tailift parts manual for the 7L-Series forklift trucks, covering the FD/FG 40, FD/FG 45, and FD/FG 50 models (4.0 to 5.0 ton capacity). Published under document number DEC014/08 with edition 08 dated 2008-09, this 428-page bilingual manual presents the full parts identification system used across every major assembly of these machines. Every part number, specification, and interchangeability note is presented in both English and Chinese, making it usable by technicians, parts managers, and workshop owners regardless of language preference.

File Details

• Manual type: Parts Manual (Parts List)
• Brand: Tailift (台勵福)
• Series: 7L-Series
• Models covered: FD/FG 40, FD/FG 45, FD/FG 50
• Capacity range: 4.0 – 5.0 ton
• Languages: English, Chinese (bilingual)
• Page count: 428 pages
• File format: PDF
• Document number: DEC014/08 (DEC 014)
• Edition: 08
• Publication date: 2008-09

Chapters Covered

The manual organizes parts data into a numbered mechanism-order system, with each major assembly assigned an A3xx system code. Every system section contains exploded-view illustrations, parts tables with new and old part numbers, specifications, interchangeability notes, applied dates, quantities, model applicability, and machine serial number ranges.

• A301 – Transmission System (變速箱系統)
• A302 – Drive Axle System (前輪軸系統)
• A303 – Steering System (轉向系統)
• A304 – Engine System (引擎系統)
• A305 – Car Body Fitting System (車身配件系統)
• A306 – Brake System (制動系統)
• A307 – Control System (操縱系統)
• A308 – Mast System (升降系統)
• A309 – Accessory System (附件系統)
• A310 – Choose Accessory System (選配配件系統)
• A311 – Repair Kit System (修理包系統)

A301 – Transmission System

Covers the complete transmission assembly including the AT differential assembly (A301-12, A301-12A), AT transmission gear box (A301-13, A301-13A), AT transmission clutch assembly (A301-14, A301-14A), AT control valve assembly (A301-15, A301-15A), and AT transmission oil pump (A301-16). Each sub-assembly is presented with detailed exploded views and complete parts tables listing bearings, gears, seals, shafts, pistons, and valve components. Both the standard and updated versions of each sub-assembly are covered, with discontinued items clearly marked.

A302 – Drive Axle System

Covers the drive axle (A302-4, A302-4A), wheel brake assembly (A302-5, A302-5A), and tire assembly (A302-6). Includes illustrations of the support assembly, housing, bearings, gears, seals, brake shoes, wheel cylinders, and complete tire configurations including rear wheel, front wheel, and front double wheel assemblies. Air tire and solid tire options are both documented.

A303 – Steering System

Covers the steering axle assembly (A303-5), steering cylinder (A303-6), steering wheel (A303-7), and power steering (A303-8). Includes exploded views of the steering knuckles, king pins, bearings, seals, tie rod components, and the complete steering column assembly with horn button, universal joint, and steering valve.

A304 – Engine System

Covers engine assemblies for five distinct engine platforms: Perkins 1004-42 (A304-5), Perkins 1104C-44 and 1104D-44 (A304-5A), NISSAN TD-42 (A304-5B), NISSAN TB-42 (A304-5C), and GM4.3 (A304-5D). Also includes radiator assemblies, exhaust and muffler assemblies, and air cleaner assemblies matched to each engine variant. Engine mounting brackets, dampers, belts, pulleys, fans, water pumps, alternators, starter motors, fuel filters, oil filters, and water separators are all documented with part numbers.

A305 – Car Body Fitting System

Covers the car body and fitting assembly (A305-5, A305-5A through A305-5D), engine hood and counterweight (A305-6), driver seat (A305-7), and accelerator link (A305-8). This section includes body panels, headlights, direction lights, mirrors, battery components, instrument console, floor mats, accelerator pedal, safety belt, and seat hardware. The engine hood section covers hinges, gas springs, latches, and counterweight mounting.

A306 – Brake System

Covers the parking brake (A306-4), AT horizontal brake pedal assembly (A306-5), and AT horizontal brake pedal assembly for GM4.3 (A306-5A). Includes brake booster, master cylinder, brake valve, brake lines, brake tubes, pedal linkage, inching pedal, and all related springs, pins, and brackets.

A307 – Control System

Covers the AT shift lever switch (A307-3), electronic AT shift lever switch (A307-3A), and linkage lever assembly (A307-4). Includes control rods, knobs, sleeves, pins, and the complete lever assembly options for 2-spool, 3-spool, and 4-spool configurations, along with micro switches and dust covers.

A308 – Mast System

Covers the mast system in extensive detail: two-stage mast fitting (A308-8), container-form two-stage mast fitting (A308-8A), three-stage mast fitting (A308-8B), mast assembly (A308-9), tilt cylinder (A308-10), lift cylinders (A308-11 through A308-11D), lift cylinder fittings (A308-12 through A308-12B), lift brackets (A308-13, A308-13A), and hydraulic line assemblies for each engine variant (A308-14 through A308-14D). Chains, rollers, bearings, packings, and all hardware are listed.

A309 – Accessory System

Covers meters and switches (A309-4), tools box assembly (A309-5), and plates and stickers (A309-6). Includes the complete instrument panel, hour meter, fuel gauge, oil temperature gauge, water temperature gauge, warning lights, switches, relays, fuses, horn, keys, and all safety and warning decals used on the machine.

A310 – Choose Accessory System

Covers optional equipment including side shift (A310-8), side shift hose and roll assemblies for two-stage, container, and three-stage configurations (A310-9 through A310-9D), choose accessory overall (A310-10), exhaust pipe options (A310-11, A310-11A), LPG tank brackets (A310-12, A310-12A), and the LPG and gasoline fuel supply system (A310-13). Includes fork extensions, windscreen, wiper, electric fan, fire extinguisher, rear lamp, and alarm light options.

A311 – Repair Kit System

A consolidated overview of all available repair kits (A311-4), including kits for tilt cylinders, lift cylinders, steering cylinders, power steering, control valves, brake assemblies, brake cylinders, brake master cylinders, and transmission components. This section lets you order complete seal and wear-part kits rather than individual components.

How This Manual Helps You

Whether you are rebuilding a transmission, replacing a hydraulic cylinder seal, ordering a replacement brake shoe, or identifying a single O-ring from the mast assembly, this Tailift parts manual gives you the exact part numbers and assembly relationships you need. The exploded-view illustrations show how components fit together, while the detailed parts tables list the new part number, old part number, specification, applied date, quantity required, and which machine models and serial number ranges each part fits.

The manual uses a clear numbering system throughout: each illustration is keyed with item numbers that correspond directly to the parts tables on the following pages. Cross-referencing between the mechanism order section, the illustration index, and the parts index at the back of the book is straightforward once you understand the layout. The parts index is sorted both by new part number and by old part number, so you can look up a part regardless of which number format you have on hand.

The bilingual English-Chinese format means both English-speaking and Chinese-speaking technicians can use the same document. This is particularly valuable for mixed-language workshops or for businesses operating Tailift equipment across different regions.

Parts are organized by system (A301 through A311), making it easy to locate everything related to a specific assembly without having to search through unrelated sections. Each system is further broken down by sub-assembly codes – for example, A304-5 for the Perkins 1004-42 engine, A304-5A for the Perkins 1104C-44 and 1104D-44, A304-5B for the NISSAN TD-42, and so on. The parts tables in each section indicate exactly which models and serial number ranges each part applies to.

Order the Correct Parts the First Time

Guessing at part numbers for a Tailift forklift is expensive and time-consuming. This parts manual eliminates the guesswork by giving you the exact factory part numbers, quantities, and model applicability for every component on the FD/FG 40, 45, and 50 trucks. You can verify interchangeability, check whether a part has been superseded, and confirm the serial number range where each part applies before you place an order.

IMAGES PREVIEW

The manual is delivered as an instant PDF download, so you can start using it immediately after purchase. No shipping, no waiting for a physical book to arrive. The file works on any device – laptop, tablet, or smartphone – and you can print the pages you need for the workshop floor. Whether you are maintaining a fleet, running a repair shop, or keeping a single machine in service, this Tailift 7L-Series forklift parts manual is the reference you will reach for again and again.