Takeuchi TW 60-2 Wheel Loader Operating & Maintenance Manual – PDF Download

Description

Takeuchi TW 60-2 Wheel Loader Operating & Maintenance Manual

This is the complete English-language Takeuchi TW 60-2 Wheel Loader Operating & Maintenance Manual, published under order number 8069521, Version 1.5, dated February 2019 by ATLAS Weyhausen GmbH. It covers the TW 60 Series 2 articulated wheel loader from pre-start checks and daily lubrication all the way through to the 500-hour service certificate, including the Yanmar diesel engine, the hydrostatic four-wheel drive, the working hydraulics, the hydraulic quick coupler (HQC), the ROPS/FOPS cab and the DPF regeneration procedure.

File Details

• Manual type: Operating & Maintenance Manual
• Brand: Takeuchi
• Model: TW 60-2 (TW 60 Series 2)
• Manufacturer: ATLAS Weyhausen GmbH, Visbeker Straße 35, 27793 Wildeshausen, Germany
• Language: English
• Page count: 108
• File format: PDF
• Order no.: 8069521
• Version: 1.5
• Date of issue: February 2019

Chapters Covered

• 1 Machine designation, manufacturer and notes
• 2 User instructions
• 3 Safety information
• 4 Technical specifications
• 5 Transporting the wheel loader
• 6 Getting acquainted with the wheel loader
• 7 Before starting the wheel loader
• 8 Control elements and displays
• 9 Starting, driving and stopping the wheel loader
• 10 Towing the wheel loader
• 11 Working with the wheel loader
• 12 Failures and trouble shooting
• 13 Maintenance instructions
• 14 Maintenance instructions for the driver
• 15 Maintenance instructions for the service staff
• 16 Cleaning and preservation
• 17 Initial operation
• 18 Verification of inspections
• 19 Table of figures
• 20 Index

Machine Designation, Safety Information and User Responsibilities

The opening chapters define the intended purpose of the TW 60-2 — loading, unloading and moving soil, rocks and similar material by means of an approved attachment such as a bucket or pallet forks — and reproduce the machine designation, type plate location and serial number layout. The safety information chapter breaks down the general use of the wheel loader, working practices, repair and maintenance safety, personal protective equipment, emergency procedures and the hand-arm and whole-body vibration exposure values. The user instruction chapter sets out the responsibilities of the contractor, the driver and the service staff, and explains the signal word panels used throughout the manual.

Technical Specifications

The technical specifications chapter lists the operating data, tire sizes, fill levels, diesel engine data, electrical system figures, ROPS and FOPS approvals and the full dimensional diagram with the standard bucket and pallet forks. Rated values such as service weight, permissible total and axle weights, bucket capacity, tear-out force, thrust, lifting capacity and tipping loads are printed as a single reference block, alongside the noise and vibration figures.

Transporting and Towing

Loading and securing the wheel loader for transport is covered step by step, including ramp positioning, the articulation-lock device, the lifting lugs at the front end, the ring bolts at the rear and the tie-down points. The towing chapter explains how to open the HP valves at the traction pump, how to release the parking brake at the rear axle using the emergency mechanism, the maximum towing speed and distance limits, and how to re-close the hydraulic circuit and re-activate the parking brake afterwards.

Controls, Starting, Driving and Stopping

The control elements and displays chapter identifies the dashboard, all warning and status lamps, and the layout of switches and levers in the cab. The driving chapter walks through the battery main switch, cold-start preheating, forward and reverse motion, the inching pedal, road mode and work mode selection, the differential lock, driving on slopes, lighting, wipers, ventilation, heating and air conditioning. It also covers parking and securing the wheel loader on slopes, driving on public roads and the required checks before taking the machine onto public highways.

Working with the Wheel Loader

This chapter describes the connection, locking and release of attachments through the hydraulic quick coupler, the correct working and driving technique with a bucket or pallet forks, dumping, transporting on slopes, using the third hydraulic section, road sweeping and emergency lowering of the attachment in the event of a power loss.

Failures and Troubleshooting

A full fault-finding matrix lists the symptom, the possible cause and the corrective action for the diesel engine, the starter and charging circuit, the drive hydraulics, the hydraulic oil and coolant temperature warnings, the air filter warning, brake fluid warnings, engine oil pressure warnings and the DPF and engine fault messages. A separate section explains how to initiate and complete the standstill regeneration process for the diesel particulate filter.

Maintenance for the Driver and Service Staff

Maintenance is split into a driver section and a service-staff section, each with its own check list and maintenance certificate. Maintenance Certificate A covers the daily pre-start checks — visual inspection, lubrication of the articulated pendulum joint and bucket control mechanism, engine oil level, hydraulic oil level, brakes, combined cooler, tire pressures and windshield washer system. Maintenance Certificate B covers the 100-hour work: hinge bearings of the steering and work cylinders, loader and HQC bearings, wheel nut torque, electrical system, cooler cleaning, brake fluid level and air filter cleaning. Maintenance Certificate C covers the 500-hour work: axle breathers, front and rear axle oil changes, brake system oil change, hydraulic oil and filter replacement, air intake system checks, exhaust system tightening and a full electrical system inspection. A complete fuse survey and a lamp specification table are included.

Cleaning, Preservation, Initial Operation and Inspections

The cleaning and preservation chapter explains engine cleaning by steam jet, compressed air or solvent, long-term storage preparation, re-commissioning after storage and final shutdown. The initial operation chapter lists the delivery receipt checks, the instruction and demonstration sequence for a new owner and the first 50-hour inspection checklist, together with the tightening torques for the articulated pendulum joint and the cardan shaft.

Your Complete Takeuchi TW 60-2 Reference

Whether you are running a TW 60-2 on a construction site, in agriculture, in landscaping or in a municipal fleet, this operating and maintenance manual gives you the manufacturer’s own procedures, values and intervals in one searchable, printable PDF. It covers the jobs you will actually face — pre-start checks, lubrication points, regeneration, fault diagnosis, 100-hour and 500-hour servicing, HQC attachment changes, towing recovery and safe parking on slopes — with the correct figures and torque values printed next to the procedure, not buried in a separate data sheet. The wiring and hydraulic information, fuse allocation, lamp types, fill levels and tyre pressures are all included so you can plan a service, order the right consumables and avoid guesswork. Delivered instantly as a PDF after payment — no shipping, no waiting, ready to open on a laptop, tablet or phone in the workshop, and easy to print the pages you need for the job at hand.

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