Tata Hitachi EX1200-V Hydraulic Excavator Parts Manual 2021 – Illustrated PDF Parts Catalog Download

Description

Tata Hitachi EX1200-V Hydraulic Excavator Parts Manual 2021

This is the full illustrated parts manual for the Tata Hitachi EX1200-V hydraulic excavator, issued in 2021. It is the parts lookup document for the machine: every group is broken into exploded drawings with numbered callouts, and each callout is matched to a part number, part name, quantity per machine and the serial number range the part applies to. Whether you are rebuilding a swing device, chasing a hydraulic hose number in the pilot piping, ordering bucket teeth or identifying a cover panel, the answer is in the group listing.

File Details

• Manual type: Parts Manual / Parts Catalog
• Brand: Tata Hitachi
• Model: EX1200-V Hydraulic Excavator
• Language: English
• File format: PDF
• Pages: 889
• Publication: 2021 (Master Manual Update Date: 05.03.2021)
• Printed in: Jamshedpur, India

Chapters Covered

The catalog is organised by group, and the group names below are taken directly from the manual’s own contents listing:

• Frame, Counter Weight
• Engine, Engine Assembly, Exhaust Pipe Cover, Engine Oil Drain
• Radiator / Oil Cooler, Reserve Tank, Air Cleaner, Dust Ejector
• Fuel Tank Assembly, Fuel Tank, Fuel Feed Pump
• Pump Device Assembly (with rust proofing), Transmission Pump, Pump Lubrication, Transmission Cooler (Pump)
• Swing Device Assembly, Swing Device (Front), Swing Device (Rear), Swing Device (Internal)
• Hydraulic Tank Assembly, Suction Piping, Delivery Piping, Drain Piping
• Return Piping (1) to (4), Fan Drive Piping
• Travel Piping (Upper Structure), Swing Piping, Main Piping, Main Piping (Loader)
• Control Lever (Front & Swing), Control Lever (Travel), Loader Control Device
• Valve; Pilot (Front & Swing), Valve; Pilot (Travel), Control Valve (2)
• Pilot Piping (Cab), Loader Pilot Piping (Cab), Loader Pilot Piping (Low Cab)
• Pilot Piping (Pump), Pilot Piping (Rear Panel), Pilot Piping (High Cab)
• Pilot Piping (Control Valve) 1, 2, 3, 4
• Pilot Piping (Signal Control Valve) 1 and 2
• Pilot Piping (Signal Control Valve) (Loader) 1 and 2
• Pilot Piping (Panel Assembly) 1 and 2
• Console, Console Cover (1), Right Cover Assembly, Duct Assembly (1) and (2), Rear Tray, Rear Cover Assembly
• Radio Assembly, Electric Parts (1), (2), (3), Electric Parts, Electric Parts (Mobile Communication), Rear View Monitoring System Assembly, Additional Requirements for SCCL
• Relay Panel, Panel Harness Parts, Harness; Wire, Wire Harness; Indigenous
• Air Conditioner (1), Air Conditioner Unit, Air Conditioner Parts (2)(3), Air Conditioner (4), Compressor
• Cab Assembly, Cab Support, High Cab Parts (1), (2), (3), Low Cab Parts, Mirror Assembly, Window Washer Assembly, Water Tank
• Floor Parts, Floor Plate, Seat Assembly (with imported seat belt), Seat Assembly (with indigenous belt), Carrier Assembly
• Battery Cover, Battery Cutoff Switch
• Engine Cover (1), Engine Cover (2), Engine Cover (Right), Engine Cover (Centre), Engine Cover (Left)
• Circulation Cover, Heat Shield Cover, Utility Cover, Tool Box, Step, Fender, Under Cover
• Lubricator Assembly (Backhoe) – 200 L, Lubricator Assembly (Shovel), Lubrication Piping, Lubricate Pipings (Swing Bearing)
• First Aid Kit (Domestic), Fire Extinguisher Assembly, Fire Suppression System
• Frame; Track, Handrail Assembly, Bearing; Swing Circle, Slew Circle Ring, Swing Lock Assembly, Track Guard
• Travel Device, Idler Assembly with Yoke and Guard, Adjuster Assembly
• Upper Roller Assembly, Lower Roller Assembly
• Track Link 710G and Ladder, Track Link Assembly, Track Chain with Shoes, Track Group Assembly, Track Link 710G
• Center Joint, Travel Piping (Track), Travel Piping Cover
• Boom (BE), Boom; 9.1M, Boom Light Assembly, Arm Assembly 4.0M, Arm Assembly (BE) 3.4M
• Bucket Assemblies – rock, HD, iron ore and general purpose backhoe buckets in 4, 5, 5.6, 6 and 6.5 cu.m sizes, in B/H, local horizontal and V61 tooth configurations
• Front Piping; STD Boom, Front Pipings (B/H), Lubrication Piping (STD. Boom), Lubrication Pipings, Lubrication Pipings (B/H Arm), Despatch Parts (B/H Attachment)
• Transportation – Basic M/C (Low Cab), Transportation – Basic M/C (EX1200)
• Loader Front Piping (1) and (2), Loader Linkage
• Loader Bucket Assemblies – 6.5 cu.m and 5.9 cu.m variants, with wear plates, with indigenous tooth and local tooth versions
• Lubrication Piping for Loader Bucket, Loader Front Lubrication Piping, Auto Lubrication System (Loader Bucket)
• Kit for Name Plate (Backhoe), Kit for Name Plate (Loader), Name Plate & Floor Mat (Shovel), Name Plate & Floor Mat (Backhoe), Name Plate Assembly S/H
• Tools, Emergency Spares, Stopper Assembly
• Pump; Gear, Motor; Oil (Travel), Motor; Oil (Swing)
• Valve; Solenoid, Valve Control; Swing (1/2) and (2/2), Valve; FC
• Shuttle Valve, Shuttle Valve sections (1-5) through (5-5), Valve; Pilot
• Cylinder; Level, Cylinder; Arm (B/H), Cylinder; Bucket, Cylinder; Boom (Backhoe, Loader), Cylinder; Arm, Cylinder (R); Bucket, Cylinder (L); Bucket, Cylinder; Dump
• Part Number Index

What that gives a technician is a complete identification path from the machine to the part. The exploded drawings on each group page are numbered, and the accompanying table on the facing page repeats those numbers against part number, part name and quantity per machine, so a callout on the drawing leads straight to an orderable number. Every assembly in the machine is covered in that way – the undercarriage from the track frames and rollers through to the track links and shoes, the upper structure including the swing circle, swing devices and hydraulic tank, the complete pilot and main hydraulic piping network, the full electrical and cab systems, the front attachment and every available bucket option, plus the loader-specific front end for machines fitted for shovel duty.

How the Catalog Marks Parts

The manual uses a defined symbol set in its service code and interchangeability columns, and understanding it saves ordering mistakes. A W means the part needs additional processing at the job site and the dealer should be consulted. H marks a precision part that must go back to the dealer for repair. D means the part cannot be replaced on its own – the whole assembly must be renewed. K shows the item is contained in a service part kit. R flags parts such as shims where the quantity changes with machine serial number. S marks parts supplied as repair or service items, and Z identifies engine-related parts. OP covers optional parts not fitted to the standard specification machine, supplied on special order only. OS and US denote oversize and undersize parts, with the standard size listed in the adjacent column. A # marks newly added parts, and a dot placed in front of a part name indicates that the item is used as an inner part of an assembly, with the quantity shown being the number needed to build one assembly rather than one machine.

The interchangeability column is equally important. Y means a part is interchangeable without constraint. I is used to show the part number and quantity to be used in place of the part concerned. T means the part becomes interchangeable when combined with another, and P identifies a part that must not be used, with the correct replacement given in the replacement part column. When a part carrying a Y, I or P mark is ordered, the replacement listed may be supplied automatically instead. Serial number columns correspond to the last six digits of the machine’s Product Identification Number on the nameplate, and date codes of the form D03/09 show that a modification was applied to machines built from that month onward – so a late machine may take a different part number for the same physical component.

Ordering Information Included

The front of the manual sets out the details required when ordering: model and type, Product Identification Number, part number, part name, quantity, and the purchaser’s name and address. A memorandum page is included at the front for recording the machine serial number, engine model and number, battery make and serial number, starter motor make and serial number, radiator and oil cooler details – useful reference data to keep with the machine.

One practical note for buyers: the manual states plainly that engine parts are covered in a separate diesel engine parts catalog, which is issued independently. This catalog covers the engine as installed – mountings, cushions, fan, exhaust pipe cover and related hardware – rather than the internal engine components.

What This Manual Lets You Do

With the Tata Hitachi EX1200-V hydraulic excavator parts manual 2021 on hand, a workshop or owner-operator can identify any part on the machine without guesswork, confirm that the number is correct for the machine’s serial range, check whether a part is superseded or interchangeable, and see exactly how many of each item goes into an assembly. That matters most on a machine of this size: the pilot piping alone runs through dozens of group pages with specific hoses, elbows, tees, adapters, clamps and O-rings, and ordering a wrong hose or a superseded shuttle valve costs downtime on a machine that is expensive to have standing. The exploded views also make reassembly sequence and component relationships clear, so a rebuild of the swing device, travel device, a cylinder, or a loader front end can be planned against the correct part breakdown rather than memory.

IMAGES PREVIEW

This illustrated PDF parts catalog is supplied as an instant download after payment. There is no shipping and no waiting on a courier – the file opens on a computer, tablet or phone, and any page or group can be printed and taken into the workshop, so the drawing and its parts table sit next to the machine being worked on.