Tata Hitachi ZAXIS 220LC GI Hydraulic Excavator Parts Manual – PDF Catalog

Description

File Details

• Manual type: Illustrated Parts Catalog (Parts Manual)
• Brand: Tata Hitachi
• Machine: ZAXIS 220LC GI Series Hydraulic Excavator
• Serial number coverage: ZX220 LC-GI 000001 onwards
• Language: English
• Page count: 831 pages
• File format: PDF

The Tata Hitachi ZAXIS 220LC GI Hydraulic Excavator Parts Manual is the illustrated parts catalog for the ZAXIS 220LC GI series machines, built up group by group across 831 pages. Every group is presented the way a parts counter or workshop actually works: an exploded illustration first, then a matching item table that carries the item reference, the part number, the exact part name, the quantity used per machine, service codes, the serial number break at which a part changed, and any interchangeable or replaceable part listed against it.

Chapters Covered

• Frame and Frame Parts
• Cover (1) through Cover (8)
• Engine Cover
• Cover; Radiator and Radiator Cover
• Tool Box Cover, Anti-Slip Cover, Tool; Nonslip, Tank; Nonslip, Cover(6) Non-Slip
• Under Cover and Counter Weight
• Boom Foot Pin
• Parts; Engine
• Oil Filter Piping and Reserve Tank
• Muffler Assembly and Air Cleaner
• Pre Cleaner and Parts; Pre Cleaner
• Tank; Fuel and Parts; Fuel Tank
• Fuel Piping (Double Filter) and Fuel Piping
• Inter Cooler Piping and Radiator
• Swing Device, Swing Parts, Swing Device Support
• Oil Tank and Oil Tank Mounting
• Pump Device Support
• Control Valve and Suction Piping
• Delivery Piping, Drain Piping and Return Piping (1)
• Main Piping (1), (2), (3) and (4)
• Boom Bottom Piping
• Valve; Solenoid
• Pilot Piping (1), (3), (4), (10) and Pilot Piping-6 through Pilot Piping-11
• Engine Control and Engine-CONTROL
• Electric Parts (3), (4), (5), (6) and (7) including HTC variants
• Battery Assembly, Boom Lamp Assembly and Boom Lamp Harness
• Switch, Engine Stop Cable, Controller and Unit; Control
• Mobile Charger Parts, Motor Assembly, G.P.S Parts and GPS Parts
• Start Switch, Radio and Horn
• Window Washer and Wiper Related Parts
• Cab Group (1), (2), Cab Mirror, Cabin and Cab (1) through Cab (8)
• Fuse, Front Lamp (2)-Floor, Front Head Lamp (HCM)
• Bracket, Bracket (Relay), Front Guard Up/Low Assembly
• Seat, Floor-Plate-Assy, Floor-Parts (1) and (2), Travel-Lever, Lock Lever
• Console, Console-Cover, Pedal (L), Pedal (R), Mat; Floor
• Stand, Parts; Stand, Tool Box-1 and Tool Box-2
• Air Conditioner Parts (1) through (4), Unit; Air Conditioner, Condenser, Compressor, Heater-Parts (2), Duct Assembly, Box; Rear
• Center Joint Parts, Swing Circle Parts, Swing; Circle
• Frame; Track and Center Joint Support
• Travel Piping Assembly
• Upper Roller Assembly (Jinsung), Heavy Duty Upper Roller Assy and Roller; Upper
• Cover; Assembly
• Idler Assembly With Yoke
• Adjuster Assembly With Spring and Adjuster Assembly Without Spring
• Lower Roller Assembly (Jinsung), Heavy Duty Lower Roller Assembly and Lower Roller
• Lower Roller Parts
• Travel Device Support, Support; Travel Device and Travel Device
• Track Link Assembly With Shoes (INI)
• Heavy Duty Track Chain and Track Chain (Improved)
• Track Guard Assembly
• Boom Assy 5.68M and Parts; Boom
• Piping; Front and Piping; Lubrication
• Arm Assy 2.42M, Arm Assembly 2.4M, Arm Assembly 2.42M, Arm Assembly 2.2MT GR With Hitachi RB, Arm Assembly (HD) (2.9M) and Arm Parts
• Link Assembly and Link
• Bucket; GP Assy 1.0 CU.M, Bucket Assy; GR (0.9 CUM), Bucket Assembly; GR (0.92 CU.M Wider), Bucket Assy; HD (0.9 CUM PCSA), GP Bucket Assembly 0.9 CUM, Bucket GP and HD Bucket (0.92 CUM Wider Bucket)
• Breaker, Crusher Piping (Main) and Control Pedal (Breaker, Crusher)
• Pilot Piping (Breaker), HSB Common Piping
• Boom Piping, Arm Piping and Breaker Piping
• Element Kit and Filter Line
• Wire Harness (Rock Breaker)
• Tools and Emergency Spare
• Fuel Piping and Swing Motion Alarm
• Plug Kit and Auto Lubrication System
• AFSS (Horizontal-ZX220LC GI)
• Name Plate Assembly (Isuzu) and Quarry Sticker
• Joint; Center
• Motor; Oil (Travel), Motor; Oil (Travel) (Old-9237802) and Motor; Oil (Swing)
• Valve; Relief and Valve; Brake
• Swing Device (Internal)
• Pump Device, Transmission; Pump, Pump Unit, Pump; Gear
• Regulator; Pump
• Valve; Control (1/5) through (5/5) and Valve; Pilot
• Boom Cylinder (L), Boom Cylinder (LH), Boom Cylinder (R) and Boom Cylinder (RH)
• Arm Cylinder
• Bucket Cylinder

Read together, the groups form a complete breakdown of the ZAXIS 220LC GI from the undercarriage upward. The frame, track frame, centre joint and swing circle sections establish the base structure. The cover groups — Cover (1) to Cover (8), plus the radiator, engine, tool box and non-slip covers — deal with every panel and its latches, hinges, rubbers and seals. The hydraulic side runs from suction, delivery, drain and return piping through main piping (1)–(4), pilot piping, boom bottom piping and boom/arm/breaker piping, then into the pump device, pump regulators, control valve bank split across five sub-sections, pilot valves and solenoid valves. The attachment is covered as complete assemblies and as individual parts for the 5.68 m boom, the 2.42 m, 2.4 m, 2.2 m and 2.9 m arms, the link assemblies, and the GP, GR and HD buckets down to tooth adapters, tooth points, side cutters and shims. The undercarriage groups cover idler, adjuster, upper and lower rollers, travel device internals, track chain, track shoes and track guards. Electrical and cab coverage spans the controller, monitor, fuse, relays, GPS, radio, horns, lamps, air conditioning and the full Cab (1)–(8) sub-grouping.

How This Parts Catalog Is Organised

Each group follows the same layout so a part can be traced quickly. The exploded illustration is drawn with numbered callouts, and the table beneath repeats those same item numbers in sequence. Item numbering uses the catalog’s own convention: a leading zero identifies a top-level assembly, and nested items carry suffixes such as 00A, 00A1, 02A or 13B2D to show how a sub-component sits inside its parent. A part name preceded by a dot is used as an inner part of an assembly part, and the quantity shown against it is the number needed to build one assembly rather than the number fitted to the whole machine.

The serial number column is what makes this edition workable on a mixed fleet. Entries are qualified with ranges such as 0001–0069, 0070~, 0018–0429 or 0830~, so a machine at the start of production and a machine built later do not automatically take the same component. Several rows carry a replacement note — REPLACED BY — pointing at the part number that superseded the original, and a replaceable-parts column repeats the part number and quantity that should be supplied instead. Where a quantity varies by serial number, the row is marked accordingly rather than assuming a fixed count.

Symbols and Ordering Information

The catalog uses a defined symbol set in the service code and interchangeability columns, and these are worth understanding before quoting a part. They flag parts that need additional processing at the job site, precision parts that must go back to the dealer for repair, parts that cannot be replaced individually and must be supplied as a complete assembly, parts contained in a service kit, quantities that vary by machine serial number, parts supplied as repair or service items, engine-related parts, optional parts not fitted to the standard specification machine and supplied only on special order, and over-sized or under-sized variants listed against the standard size part. Interchangeability markers show where a part can be substituted freely, where a part becomes interchangeable when combined, and where a part is prohibited from use and the replacement column must be followed instead.

The front of the manual also sets out the ordering procedure: model type, product identification number, part number, part name, quantity and the purchaser’s name and address. The product identification number is read against the last six digits of the PIN on the name plate, which is how the serial-number columns in the tables are matched to a specific machine. The memorandum page at the front provides fields for recording machine serial number, engine model and number, battery make and serial number, starter motor make and serial number, and radiator/oil cooler details for future correspondence.

One point worth noting before purchase: the catalog states that for engine parts, reference should be made to the parts catalog of the diesel engine issued separately, and the manual notes that descriptions may differ slightly from the machine as Tata Hitachi continues to improve product quality. Questionable points are directed to the nearest Tata Hitachi dealer.

What This Parts Manual Lets You Do

With the Tata Hitachi ZAXIS 220LC GI Hydraulic Excavator Parts Manual on hand, a workshop or parts desk can identify the correct component for a specific serial number instead of ordering by description and hoping. That matters most where the same machine went through running changes — hydraulic hose assemblies and protectors, travel device internals, regulator and pump unit revisions, cylinder seal kits, and the covers and panels that were revised across the Cover (1) to Cover (8) groups. Getting the serial number break right is the difference between a part that fits and a return.

The exploded views also serve as a build reference. Reassembling a travel device, an idler with yoke, an adjuster with spring, a swing device internal group or a bucket cylinder seal kit is far easier with the illustration showing how the bushes, rings, plates, pins and stoppers stack in order, and with the table confirming how many of each are required. For the attachment, the boom, arm and bucket groups give the pins, thrust plates, dust seals, grease fittings and stoppers that wear out long before the structures do.

Because the catalog also covers the electrical and cab side — fuses, relays, controllers, monitors, harnesses, lamps, horns, the air conditioning unit and its ducts, plus Cab (1) through Cab (8) — it supports troubleshooting and repair work well beyond the hydraulic system. Optional and attachment-related sections covering breaker and crusher piping, the breaker control pedal, rock breaker harness, the plug kit, the auto lubrication system and the element kit are included where fitted.

Delivery

The manual is supplied as a PDF file, delivered immediately after payment with no shipping and nothing to wait for. It opens on a laptop, tablet or phone, and any page can be printed for use in the workshop or at the machine. Having the complete Tata Hitachi ZAXIS 220LC GI parts catalog on a device in the service truck means the correct part number, quantity and serial number break is always at hand when the machine is down.

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