Tata LPK 2518C 6×4 BS-II Parts List 2009 – Complete Illustrated Parts Catalog PDF 8854 448091 1

Description

File Details

• Manual Type: Illustrated Parts List / Parts Catalog
• Brand: Tata Motors
• Model: LPK 2518C (6X4) BS-II
• Chassis Types: 448 091 (VC 21671138000R) and 448 096 (VC 21670148000R)
• Engine: 6BTAA 5.9 Cummins Euro-II
• Document Number: 8854 448091 1
• Year: 2009
• Language: English
• Page Count: 386
• File Format: PDF

Chapters Covered

• 00 — Engine
• 26 — Gearbox
• 29 — Pedals
• 30 — Accelerator
• 31 — Frame
• 32 — Suspension
• 33 — Front Axle
• 35 — Rear Axle
• 40 — Wheels
• 41 — Propeller Shaft
• 42 — Brakes
• 44 — Hydraulics
• 46 — Steering
• 47 — Fuel System
• 49 — Exhaust System
• 50 — Radiator
• 54 — Electricals
• 60 — Body

Engine (Group 00)

The largest section of the parts list, covering the 6BTAA 5.9 Cummins Euro-II engine in complete detail. Sub-sections include the complete engine assembly and long block, engine overhaul kit, upper and lower gasket kits, cylinder block with expansion plugs and dowels, oil pan and suction connection, front gear cover and housing, cylinder head assembly with valves, springs and stem seals, valve cover and gasket, air intake heater and connection, intake manifold, cam follower cover, oil fill location, dipstick, and engine fitments (temperature transducer, low oil pressure switch, brackets and clamps). The crankshaft section covers main bearing sets in STD and four oversizes, while the connecting rod and piston section documents bare piston sets, piston ring sets, and con rod bearing sets in STD and oversizes. Also covered: vibration damper, flywheel and flywheel housing, spacer bearing, camshaft and tappets, rocker lever assembly, fuel pump coupling, fuel injection pump, fuel transfer pump, fuel lines, fuel filter plumbing, fuel accessories, air fuel plumbing, injectors, fuel filter assembly, engine vent plumbing, air filter and mounting, air compressor with repair kits, exhaust manifold and mounting, turbocharger and plumbing, air intake and exhaust outlet connections, intercooler and connections, starter motor, alternator and mounting, lubricating oil cooler and filter, oil pump, thermostat, water pump, fan and fan drive, viscous fan clutch, engine lifting brackets, engine mounting arms and rubber supports, and clutch assembly. Every sub-section is presented with a numbered exploded diagram and a parts table listing figure numbers, part numbers, descriptions, quantities, and remarks including oversize and repair-purpose codes.

Gearbox (Group 26)

Covers the G750 6-speed gearbox. Sections include the gearbox housing and covers (front and rear halves, front upper and lower covers, rear covers, oil seals, shims), top cover assembly with selector and shifter shaft, shifter shaft and fork assemblies for 1st/2nd, 3rd/4th, 5th/6th and reverse, drive shaft assembly, main shaft and gears with synchronizers and circlips, conversion kit for vehicles produced before April 2008, countershaft with gears and reverse idler, and gear shift linkage. Exploded diagrams and part tables identify every bearing, circlip, shim, synchronizer ring, gear, and fork.

Chassis, Suspension and Running Gear (Groups 29, 30, 31, 32, 33, 35, 40, 41)

This group covers the chassis structure and driveline. The Pedals section covers clutch and brake pedal assemblies, master cylinder, slave cylinder, booster, and hydraulic lines for both chassis types. Accelerator control covers the pedal, pull rods, levers, and return springs. Frame covers the complete frame assembly, cross members, spring brackets, reinforcements, and noise shields for both 448 091 and 448 096 chassis. Suspension covers front springs, shackles, U-clamps, shock absorbers, anti-roll bar, and rear spring suspension with levers, brackets, and shackles. Front axle covers the complete axle assembly, beam, stub axles, king pins, steering arms, tie rod, wheel hubs, bearings, and king pin repair kits. Rear axle covers the Meritor tandem bogie axle (forward and rear rear), forward and rear differential carriers, rear axle housings, wheel ends, and the Tata wheel end version. Wheels covers the wheel disc and spare wheel carrier. Propeller shaft covers front, rear, and inter-axle shafts with flange yokes, cross assemblies, and center bearing.

Brakes (Group 42)

An extensive section covering the front and rear braking systems. Front wheel brakes are documented in both BIL and AAL versions with torque plates, camshafts, rollers, springs, and lining sets. Rear brakes cover the Meritor forward and rear rear axle assemblies and the Tata wheel end version. Brake aggregates and pipes are split by chassis type and cover slack adjusters (manual and automatic), air tanks, brake chambers (SCL, VOSS, and KB), spring brake actuators, drying and distribution units, system protection valves, air dryers, hand control valves, dual brake valves, foot brake valves, relay valves, and the complete pipe line assemblies. Repair kits are listed for each valve and actuator.

Hydraulics (Group 44)

Covers the tipping system hydraulics. Sections include the axial piston pump MK III, drive unit and shift cylinder, hydraulic equipment and piping in both Wipro and Hyva configurations, hydraulic cylinder, hydraulic tank, linear spool valve, hose connections, tipping cylinder FE-129, tipping valve (3 DHMP), air control PTO valve, air breather filter, return line filter, hydraulic tank and mounting, and cylinder mounting. Component-level breakdowns include seals, packsets, sliders, lift rings, and bearings.

Steering (Group 46)

Covers steering linkages, aggregates and pipe lines, and the three steering gear box options: Rane, China Steering System, and ZF. Sub-sections cover the steering wheel assembly, column support, spindles, universal joints, drag link, Pitman arm, steering gear box assemblies, power steering pumps, hydraulic tanks, hoses (suction, pressure, return), and adaptors. Seal kits and repair kits are provided for each gear box variant.

Fuel, Exhaust and Radiator (Groups 47, 49, 50)

Fuel system covers the 225-litre fuel tank, cap, gauge unit, straps, supports, rubber packings, and the fuel lines with banjo bolts, sealing washers, and hose clips. Exhaust system covers the exhaust pipe, front and intermediate pipes, brackets, exhaust brake unit and cylinder, muffler with tail pipe, clamps, rubber buffers, and mounting hardware. Radiator covers the radiator frame, radiator complete (Tata Toyo, Banco, and Alkraft options), fan shroud, rubber ring, hose clamps, flap, support plate, brackets, rubber bushes, auxiliary water tank, and the radiator connection hoses and pipes.

Electricals (Group 54)

Electricals are split by chassis type for the cable set and routing, covering battery carrier, battery cover, clamping channel, battery cables, tail lamps, wiring harnesses (main, tail, roof, engine, battery tap, stop light switch, alternator pigtail), earth strap, and clips. The light and signal system section covers stop light switch, horn, high temp buzzer, relays, head lamps, dome lamp, cab lamp, blinkers, side indicators, top marker lamps, engine lamp, and reverse light switch. Instrument cluster is documented in both Minda and IIL versions with speedometer, fuel gauge, temperature gauge, air pressure gauge, RPM meter, combination switch, main line switch, starter push button, buzzer, and speed sensor.

Body and Cab (Group 60)

The body section covers the non-sleeper cab assembly, cab sheet metal and fitments (step boards, panels, grille, hinges, stays, locks, emblems, mudguards, mudflaps), cab fitments (windshield, rear window, glove box, floor mat, roof lining, dash padding, sun visors, mirrors), doors and fitments (door shell, hinges, window regulator, locks, handles, padding, seals, strikers, mascots), wiper arrangement (motor, arms, blades, link rods, washer kit), sub frame and mounting (subframe assemblies for 12/14 cu.m., cradle and oil tank brackets, body props, guides, cross bracing, pivot attachments), taildoor locking mechanism, hydraulic tail door, hyfix assembly, bumper/engine hood/fender, cab mounting (front and rear brackets, rubber buffers, shock absorbers), and seat and seat belts.

How This Tata LPK 2518C Parts List Is Organised

Every section follows the same logical pattern: a numbered exploded illustration of the assembly, followed by a parts table with columns for Fig. No., Part Number, Description, Qty, and Remarks. The remarks column carries important codes such as AR (As Required), Optional (where two or more part numbers may be supplied depending on availability), For Selection (for shim and circlip thickness options), and Repair Purpose or oversize codes for service parts. The Variant Table Matrix on pages 9–13 is a cross-reference grid showing exactly which table numbers apply to chassis type 448 091 and which apply to 448 096 — critical for ordering the right parts when the two chassis variants diverge. The matrix covers every table in the book, from the engine and gearbox through to the cab and body.

Who This Parts Catalog Is For

This is a working document for anyone who maintains, repairs, or supplies parts for the Tata LPK 2518C (6X4) BS-II. Fleet workshops will use it to identify the correct part numbers for scheduled maintenance and breakdown repairs. Independent garages will use the exploded views to understand how assemblies come apart and go back together. Parts dealers and procurement teams will use the tables to quote accurately and avoid the wrong oversize or variant. Because it covers both chassis types in one volume and includes the variant matrix, it removes the guesswork from ordering across the 448 091 and 448 096 range.

Why the Right Part Number Matters on a Cummins-Powered 6×4 Tippers

The LPK 2518C is a heavy-duty tipper built around the 6BTAA 5.9 Cummins Euro-II engine and a Meritor tandem bogie rear axle. These are machines that work hard, and a wrong bearing, wrong circlip thickness, or wrong brake chamber variant can turn a routine repair into a repeat failure. This catalog takes the ambiguity out of the process: the oversize codes for main bearings and piston rings are clearly marked, the shim and circlip options for the G750 gearbox are listed by thickness, and the brake section separates the SCL, VOSS and KB systems so you order the actuator that matches what is actually on the truck. The exploded diagrams show the order of assembly — useful when a snap ring or thrust washer has gone missing and you need to see what belongs where.

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Instant PDF Delivery — No Shipping, No Waiting

The complete Tata LPK 2518C 6×4 BS-II Parts List is delivered as a PDF download immediately after payment. There is no physical book to ship, no CD to wait for, and no postage cost. The file opens on any device — laptop, tablet, or phone — and every page is printable, so you can print the engine section for the workshop, the brake section for the parts counter, or the whole 386-page catalog for the office binder. Whether you are diagnosing a hydraulic tipping fault, rebuilding a front axle, or simply checking the correct part number before you call your supplier, this catalog gives you the answer from the same document Tata Motors published under number 8854 448091 1.