TCM FD20c3z FD20t3z FD25c3z FD25t3z Diesel Forklift Parts Catalogue – PF-2U0C PDF

Description

This is the complete TCM parts catalogue for the FD20 and FD25 series diesel forklift trucks, covering the FD20c3z, FD20t3z, FD25c3z, and FD25t3z models. Issued under document number PF-2U0C, it is a bilingual Japanese/English catalogue that spans 579 pages and provides exploded-view illustrations and part-number listings for every major assembly on these machines. Whether you are rebuilding a hydraulic system, replacing a worn transmission component, or tracking down a discontinued bracket, this TCM FD20 FD25 parts catalogue is the reference TCM parts professionals use to identify the correct part the first time.

File Details

• Manual type: Parts Catalogue
• Brand: TCM
• Models covered: FD20c3z, FD20t3z, FD25c3z, FD25t3z
• Document number: PF-2U0C
• Engine: C240 diesel
• Language: Japanese and English (bilingual)
• Page count: 579
• File format: PDF
• Power type: Diesel

Chapters Covered

The catalogue is organized into figure-numbered sections that mirror the physical layout of the forklift. Each figure begins with an exploded-view illustration showing every component in its assembly order, followed by a parts list that gives the item number, TCM part number, description, required quantity, and applicable serial-number ranges or option codes.

• Engine Mount & Air Intake
• Cooling System
• Fuel System
• Exhaust System
• Electrical System & Instruments
• Lighting
• Heater & Options
• Drive Unit (Clutch and Torque Converter)
• Transmission & Mission Case
• Drive Axle & Differential
• Wheel Brakes
• Steering System
• Wheels & Fenders
• Power Cylinder & Overhead Guard
• Frame, Tanks & Covers
• Seat
• Hydraulic Pump & Control Valves
• Hydraulic Lines
• Tilt Cylinders & Boots
• Decals
• Mast Assembly (Multiple Mast Configurations)
• Service Tools

Engine Mount, Air Intake & Cooling

Figures 1 through 8 cover the engine mounting brackets and cushions, the air cleaner assembly with inner and outer elements, air ducts and intake pipes, the radiator with reserve tank, fan shroud, and all associated hoses and clamps. Both the standard and [ADE] air-cleaner configurations are documented, along with the [OKM] sensor variant.

Fuel & Exhaust Systems

Figures 9 through 13 document the fuel tank, fuel filter assembly, fuel lines with specific diameters (7.5×270, 7.5×550, 6.5×330), the exhaust muffler, catalyst, exhaust pipe, and gaskets. Vertical muffler options [TUE] and emission-package variants [EPM] are included with their respective brackets and hardware.

Electrical System & Instruments

Figures 14 through 42 cover the combination meter, front guard wire harnesses for both clutch and torque-converter models, combination switches, electric parts, engine wire harnesses, battery and cables, head lamps, front and rear combination lamps, license lamp, rear working lights in multiple configurations, revolving lights, spot lights, back buzzer, heater unit, fan, ammeter, speed meter, torque-converter thermometer and pressure meter, speed detector units, speed alarm systems, OK monitor, and interlock systems. The wiring harness diagrams show connector locations and wire routing across the machine.

Drive Unit & Transmission

Figures 43 through 61 are among the most technically detailed in the catalogue. They break down the drive unit mount for both clutch and torque-converter models, the change lever, clutch assembly, mission case, mission gears, torque converter case, charging pump, clutch pack, and control valve. The transmission sections include exploded views of the gear train, synchronizer rings, shift forks, and shift rods, with repair kits called out where TCM offers them as assemblies.

Drive Axle, Differential & Brakes

Figures 62 through 69 cover the drive axle housing, drum hub, propeller shaft, reduction and differential assemblies, wheel brakes with brake shoes and wheel cylinders, and the overhaul kits for the differential and brake systems. The differential section includes the hypoid pinion gear set, side gears, pinion gears, and all shims and bearings.

Steering System

Figures 70 through 74 document the steering wheel unit, steering wheel components, orbitrol unit with seal kits and repair kits, orbitrol fittings, steering axle for both standard and [FC] configurations, king pins, knuckles, and axle support bushings. The power steering cylinder and its overhaul kit are also covered in this section.

Wheels, Fenders & Frame

Figures 75 through 136 cover the front and rear wheels in multiple tire and rim configurations, fenders, front guard, bonnet, radiator cover, bonnet hinge, floor boards, step and floor mat, front and side covers, and the frame itself with drain plugs and packings. Both single and dual-drive wheel setups are documented.

Seat, Pump & Control Valves

Figures 137 through 156 document the seat assembly with various option packages including [HGL], [SIL], [OKM], and [OKM/SIL], the hydraulic pump unit with repair kit, and the control valve assemblies for 2SV, 3SV, 4SV, and 5SV configurations. Each control valve section includes the valve body, spools, springs, seals, and section assemblies.

Hydraulic Lines & Cylinders

Figures 157 through 163A cover the main hydraulic lines in four sections, the torque-converter hydraulic lines, tilt cylinders for both serial ranges (1-118 and 119-), tilt boots, and all associated fittings, O-rings, and hardware.

Decals & Accessories

Figures 164 through 173 document the decal kits for Japanese, English, and Chinese markets, including model marks, weight lines, capacity charts, lubrication charts, caution decals, and safety labels. The front glass, front glass wiper, window washer, canvas cabin, and fire extinguisher options are also covered.

Mast Assemblies

Figures 174 through 210 are dedicated to the mast and its components. Multiple mast configurations are covered, including VM2N5, VFM2N5, VFM2N4, VFHM2N5, VFHM2N4, and their variants. For each mast type, the catalogue documents the forks, lift brackets, backrests, outer and inner mast sections, tilt gauges, front and rear lift cylinders, and mast piping. Chain assemblies are listed in both leaf-chain and roller-chain versions, with specific part numbers for each mast height.

Service Tools

Figure 167 lists the service tool set, including hub-nut wrenches in 21mm, 32mm, and 41mm sizes, a wrench lever, spanner set, plier, driver set, grease gun, and hexagon wrench.

Why This Parts Catalogue Matters

Ordering the wrong part for a forklift is expensive and time-consuming. A single misidentified bracket, seal, or gear can mean days of downtime while the correct component is sourced. This TCM parts catalogue eliminates that guesswork by giving you the exact part number for every component on the FD20c3z, FD20t3z, FD25c3z, and FD25t3z forklifts, cross-referenced against the exploded illustrations that show exactly where each part fits.

The catalogue is particularly valuable for machines with optional equipment. TCM built these forklifts in dozens of configurations, and the parts lists include the option codes—[ADE], [OKM], [TUE], [EPM], [FC], [SIL], [VLL], [VLS], [RWL], [AW061], [AW071], and many others—so you can match the part to your machine’s exact specification rather than guessing based on the base model. Serial-number ranges are called out where TCM changed a component mid-production, ensuring you get the version that fits your truck.

The transmission and hydraulic sections are especially detailed. The drive unit, mission case, clutch pack, and control valve figures include every seal, bearing, snap ring, and shim, making this catalogue suitable not just for parts ordering but for planning a full rebuild. The same is true of the mast sections, where chain assemblies, sheaves, anchor pins, and cylinder components are documented for every mast height from VM200 through VM600 and VFHM360 through VFHM750.

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Instant PDF Delivery

This TCM forklift parts catalogue is delivered as a PDF download immediately after payment. There is no shipping, no waiting for a physical book, and no risk of a damaged or incomplete paper copy. The file can be viewed on any device—laptop, tablet, or smartphone—and individual pages can be printed for use in the workshop. With 579 pages of exploded views and part numbers, it is a complete reference for anyone maintaining, repairing, or restoring a TCM FD20 or FD25 series diesel forklift.