TCM FD60-2 FD70-2 FD80-2 FD100-2 Forklift Parts Catalogue PDF Download

Description

File Details

• Manual type: Illustrated Parts Catalogue (spare parts book)
• Brand: TCM
• Models covered: FD60-2, FD70-2, FD80-2, FD100-2
• Equipment type: Diesel powered forklift truck
• Document number: PF-30RB
• Language: English and Japanese (bilingual)
• File format: PDF
• Page count: 526 pages

Chapters Covered

This TCM forklift parts catalogue is organised into two top-level groups, CHASSIS and MAST, and every group is divided into numbered sections that are called up by their FIG. number.

CHASSIS

• Engine Mount
• Air Cleaner
• Cooling Unit, Cooling Unit (Air Cooler), Cooling Unit (Tor-Con)
• Fuel System
• Exhaust System
• Combination Meter
• Electric Plate
• Front Guard Wire Harness, Frame Wire Harness
• Steering Shaft Cover
• Battery
• Light Unit, Rear Working Light [RWL], Revolving Light [RLY], Back Buzzer
• Transmission Control Unit, Tor-Con Pressure Meter [TPM]
• Drive Unit Mount, Drive Unit
• Torque Converter (1/2 and 2/2), Transmission (1/2 and 2/2), Transmission Control Valve
• Clutch Pack (Forward), Clutch Pack (Reverse)
• Parking Brake
• Drive Axle, Propeller Shaft, Differential
• Wheel Brake (RH), Wheel Brake (LH)
• Steering Wheel Unit, Orbitrol Mount, Steering Wheel Fitting, Steering Axle, Axle Support
• Wheel (Front), Wheel (Rear), Fender Cover
• Power Cylinder, Overhead Guard
• Accel Pedal, Foot Pedal
• Brake Valve, Accumulator, Brake Piping, Brake Lever
• Frame, Balance Weight, Oil Tank, Fuel Tank
• Front Guard, Bonnet, Radiator Cover, Bonnet Hinge, Floor Board, Battery Cover, Seat
• Pump Mount (Front), Pump Mount (Rear), Gear Pump (Front), Gear Pump (Rear)
• Valve Control [2SV], [3SV], [4SV], [5SV] and Control Valve [2SV], [3SV], [4SV], [5SV]
• Inlet Section, Spool Section (Lift), Spool Section (Tilt), Plunger Section
• Hydraulic Line (Main) 1/2 and 2/2
• Tilt Cylinder, Tilt Boot
• Decal, Decal [EX], Front Glass [AW071], Fire Extinguisher [FE]

MAST

• Fork & Lift Bracket, Mast, Tilt Gauge, Lift Cylinder, Mast Piping and Flow Regulator for the VM30J, VM30K, VM30F and VM30G mast series
• Fork & Lift Bracket, Mast, Tilt Gauge, Lift Cylinder (Front), Lift Cylinder (Rear), Mast Piping and Flow Regulator for the VFM30J and VFM30F mast series
• Fork & Lift Bracket, Mast, Tilt Gauge, Lift Cylinder (Front), Lift Cylinder (Rear), Mast Piping and Flow Regulator for the VFHM30F mast series

Working through the whole document gives a parts counter or workshop everything needed to identify and order the correct component rather than a description of how it works. Every section carries an illustration keyed by item number, with a matching parts list that states the item number, the part number, the description in both English and Japanese, the quantity required and any remark tied to a serial number or specification code. That structure repeats from the engine mount and cooling group right through the transmission, torque converter, drive axle, wheel brakes, steering axle, hydraulic control valves, tilt cylinders and the mast assemblies, so a complete machine can be broken down part by part.

How the Catalogue Is Laid Out

The contents pages at the front split every section across the four machine variants, with columns for FD60-2, FD70-2, FD80-2 and FD100-2 so it is immediately clear which FIG. number applies to which truck. From there each FIG. page shows the exploded or assembled view, and the facing parts list gives the item numbers, part numbers, descriptions, required quantities and remarks.

The abbreviation and symbol key printed in the foreword is carried through the whole catalogue, so entries marked ASSY are assembled units, RH and LH indicate right-hand and left-hand as viewed forward on the truck, AR means the quantity is used as required, and entries flagged with an asterisk or hash are sold only as a set, kit or non-separately-sold item. Thickness is shown as T, and items marked with a plus sign are not illustrated.

Sub-assemblies such as the torque converter, transmission, control valve, clutch packs, differential, wheel brakes, steering axle, tilt cylinder and the various lift cylinders are broken down internally as well, with their own kit and overhaul part numbers listed alongside the individual components. That means both a single seal or snap ring and a complete repair kit can be located from the same page.

Ordering Information Included

The foreword sets out the ordering requirement directly: when placing an order, the vehicle model, specification and serial number (machine number) must be quoted together with the part number and the desired quantity for each item. The serial number is shown on the machine name plate, which is illustrated in the front matter for reference. Because the catalogue retains the original serial-number remarks against individual part numbers, it stays usable on trucks that were built across different production ranges.

What This TCM Parts Catalogue Lets You Do

Whether the job is a routine service, a hydraulic repair or a full rebuild, the TCM FD60-2 FD70-2 FD80-2 FD100-2 Forklift Parts Catalogue PDF Download gives you the exact part number rather than a guess. You can trace a leaking tilt cylinder, a slipping clutch pack, a worn wheel brake, a failed hydraulic pump or a damaged mast roller back to its correct part number and order the right item the first time.

Parts staff can quote from the same document the workshop uses, which removes the back-and-forth that comes from describing a component over the phone. Because the catalogue covers four truck sizes side by side, a mixed fleet can be supported from one file instead of four separate books.

The file is delivered instantly as a PDF after payment, with no shipping and no waiting on a physical book. It opens on any device, can be searched and scrolled on a laptop or tablet in the workshop, and individual FIG. pages can be printed and taken to the machine or kept at the parts counter.

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