Terex Finlay C-1540 Cone Crusher Illustrated Parts Catalog Rev 3.2 2018 – PDF Download

Description

Terex Finlay C-1540 Cone Crusher Illustrated Parts Catalog

This is the complete Illustrated Parts Catalog for the Terex Finlay C-1540 cone crusher, published August 2018 under Revision 3.2 and covering machines from serial number TRX1540SLOMFC1559 onward. With 619 pages of exploded-view parts diagrams, itemised part numbers, descriptions, quantities and fitting notes, this is the reference document for identifying and ordering replacement components for the C-1540. Every major assembly is broken down — from the track frames and chassis through the cone, conveyors, powerunit and hydraulics — with parts listed by figure and item number for quick lookup.

File Details

• Manual Type: Illustrated Parts Catalog
• Brand: Terex Finlay
• Model: C-1540 Cone Crusher
• Language: English
• Page Count: 619
• File Format: PDF
• Revision: 3.2
• Issue Date: 01-August-2018
• From Serial: TRX1540SLOMFC1559

Chapters Covered

• 01 — Crusher Overview
• 02 — Chassis
• 03 — Track
• 04 — Hopper and Feeder
• 05 — Powerunit
• 06 — Hydraulic Tank
• 07 — Fuel Tank
• 08 — Cone
• 10 — Main Conveyor
• 11 — Catwalk
• 12 — Electrical Components
• 13 — Hydraulics
• 14 — Guards, Cabinets and Feedboot
• 15 — Refueling Pump, Stockpiler and LED Light Tower

Chassis and Track Assemblies

The chassis section covers the main chassis weld assembly, crossmembers, side guards, buffer stops, lube tank covers and spool bank covers. Separate breakdowns are provided for machines before and after key serial number changes. The track section covers the complete track assembly, including Strickland track breakdowns for two serial number ranges — TRX1540SEOMH44206 and TRX1540SEOMH44207. Parts include track shoes, rollers, idlers, tensioners, recoil springs, sprockets, gearboxes and track motors. Both left-hand and right-hand track brackets are listed, along with the hardware needed for mounting and tensioning.

Hopper and Feeder

The hopper and feeder section covers two distinct machine builds. The first covers machines up to serial number TRX1540SHOMH54331 and includes the hopper side extensions, corner extensions, rear door, and the complete VGF feed conveyor assembly. The second covers machines from serial number TRX1540SHOMH54332 onward, with revised hopper components, RHS and LHS extensions, link arms, hydraulic rams and the updated feed conveyor. Belt slides, idler drums, rollers, scrapers and telescopic frames are all itemised.

Powerunit — Scania DC09, CAT C9 and PT Tech Clutch

This is the largest section of the catalog and covers multiple engine configurations. For Tier 4 Final machines, the Scania DC09 powerunit is broken down across engine compartment roof, exhaust guard, front panel, base, RHS panel, back panel, engine assembly and exhaust system. The Tier 3 CAT C9 powerunit is covered separately, including engine compartment panels, air filter, engine assembly and pulley guards. The constant speed Scania DC09 powerunit is also included, with its own compartment, engine and exhaust/air filter arrangement. The PT Tech clutch appears in several configurations depending on serial number, with complete rebuild kits, friction disc kits, bearing and seal kits, shaft kits, end plate kits and various seal kits all listed.

Hydraulic Tanks and Fuel Tank

The hydraulic tank section covers two tank assemblies with filler/breather caps, air breathers, bonded seals, adaptors, pressure gauges, return line filters, inspection plates and anti-vibration mounts. The fuel tank section covers the diesel tank assembly, fuel level sensor, air breather, refuel filter, aerial supports, level gauges and locking filler cap.

Cone Assembly

The cone section is extensive, covering the general cone assembly, mainframe, upper frame, cone head, eccentric, countershaft and cone control block. Parts include mainframe liners, concave options (18% and 22% manganese in various profiles), mantle options, bearings, seals, O-rings, eccentric assemblies, bevel gears, pinions, wedge rings and clamping components. The dumpy jack hose assembly, cone feedbox and hydraulic cylinder circuit are also covered. This section is essential for anyone rebuilding or servicing the TC1000 cone.

Main Conveyor

The main conveyor section covers the complete product conveyor from tail to head. This includes the tail section assembly, idler drum and bearings, middle section, head section, drive drum, belt scraper, dust cover, spraybar, level sensor, rollers and dust hood. Parts are listed for the conveyor frame, skirting, clamps, rollers, impact bars, belt and drive components.

Catwalk and Access

Catwalk coverage includes the RHS catwalk assemblies, ladders, gates, handrails and end caps, the LHS catwalk assemblies, the feeder catwalk, and the centre catwalk. All mounting hardware, hinges, springs and locking components are itemised.

Electrical Components

The electrical section covers the main control panel, circuit breakers, contactors, PLC, I/O module, PWM converters, fuse box, and a wide range of harnesses for Tier 3 and Tier 4 engines, clutch, urea pump, rear right, rear left, chassis, hydraulic cabinet, cone control cabinet, battery, water pump and LED light tower. Metal detector components are also listed.

Hydraulics

The hydraulics chapter is one of the most detailed in the catalog, covering chassis hydraulics, track hydraulics, hopper/feeder hydraulics, powerunit hydraulics, hydraulic tank hydraulics, cone hydraulics and conveyor hydraulics. Components include control valves, solenoid valves, pumps, motors, cylinders, filters, accumulators, manifolds, hose assemblies, adaptors and seals. The PVG valve breakdowns for both PVG 1 and PVG 2 are included, with actuator, spool and seal kit details.

Guards, Cabinets and Structural Components

This section covers the top and bottom drive guards, control cabinet, hydraulic cabinet, cooler cabinet, water manifold, water pump, urea tank, return manifold, contamination chute, feed conveyor telescopic assembly, top metal detector, under crusher feedboot, and the Tier 4 Scania DC13 urea tank assembly. Parts include guards, doors, seals, hinges, latches, struts, lamps and mounting hardware.

Refueling, Stockpiler and Light Tower

The final section covers the diesel refueling pump assembly with filters and valves, the stockpiler drive block with fittings and hoses, and the LED light tower assembly with lighting mast, base, adaptor and mounting hardware.

Why This Parts Catalog Matters

When a machine goes down, every hour of downtime costs money. Having the correct part number the first time eliminates guesswork, prevents wrong orders and gets the crusher back to work faster. This Terex Finlay C-1540 Illustrated Parts Catalog gives you the exact figure and item number for every component on the machine, so you can order with confidence. It covers both the VGF and non-VGF feed conveyor builds, multiple engine configurations including the Scania DC09 Tier 4 Final, CAT C9 Tier 3 and Scania DC09 constant speed, and all the serial-number-dependent changes that affect part selection. Whether you are maintaining a single machine or managing a fleet, this catalog is an indispensable reference.

IMAGES PREVIEW

Delivered as an instant PDF download, the catalog is ready to use on any device — laptop, tablet or smartphone. Print the pages you need for the workshop, search the file on screen, or keep it on a USB stick in the toolroom. No shipping, no waiting, no physical book to lose. Download your copy today and have the complete C-1540 parts breakdown at your fingertips.