Tigercat 220C Loader SERVICE MANUAL – PDF DOWNLOAD

Description

Tigercat 220C Loader SERVICE MANUAL – PDF DOWNLOAD

DESCRIPTION:

Tigercat 220C Loader SERVICE MANUAL – PDF DOWNLOAD

INTRODUCTION:

• An Operator’s manual, Service manual and a Parts catalog are provided by Tigercat to assist the dealer,
  customer and operator in becoming familiar with the features of the Tigercat 220C Loader, serial number
  2200501 and up.
• The operator’s manual will assist the operator with the techniques of proper and safe operation of the
  Loader. The service manual contains safety guidelines, a preventive maintenance schedule and servicing
  procedures to ensure optimum machine performance.
• Section 1 in both the operator’s manual and the service manual contains safety information that must be
  followed. As well, throughout the rest of the manuals, WARNING and CAUTION notices are displayed
  where necessary, drawing attention to possible hazards when performing certain procedures.
• Only trained personnel should be allowed to operate or work on the machine.
• The information contained in this manual is current at time of printing. Improvements to the machine are
  on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
  appropriate information.
• The phrase “and up” appearing in this manual after the serial number implies that the related information
  is current for any machine serial number HIGHER than the serial number preceding the “and up”.
• Tigercat reserves the right to make changes to the machine after this manual release date that may not
  immediately appear in this manual.

TABLE OF CONTENTS:

Tigercat 220C Loader SERVICE MANUAL – PDF DOWNLOAD

220C SERVICE ISSUE 10 1
INTRODUCTION 3
NON-APPROVED FIELD PRODUCT CHANGES 4
SECTION 1 – SAFETY 5
battery disconnect switch 10
cooling system 12
exhaust fumes 13
FIRE PREVENTION 14
FIRE PREVENTION GUIDELINES 14
WHAT ELSE TO DO BEFORE YOU EXPERIENCE A FIRE 15
WHAT TO DO AFTER A FIRE 16
WHAT TO DO IN CASE OF A MACHINE FIRE 15
first aid 8
Fluid leaks 12
loose clothing hazard 13
protective clothing 7
SAFE REMOVAL OF COUNTERBALANCE AND CHECK CARTRIDGE 13
SAFETY PRECAUTIONS, OPERATING 9
SAFETY PRECAUTIONS, SERVICING 11
SAFETY SYMBOLS 6
SIGNAL WORDS 6
SECTION 3 – LUBRICATION & MAINTENANCE 17
AIR CLEANER 17
FILTER RESTRICTION INDICATOR 30
IMPORTANT STEPS TO FOLLOW 29
IMPROPER SERVICING 29
MAINTENANCE 29
UNLOADER VALVE 30
AIR CONDITIONING 31
APPROVED HYDRAULIC OILS 26
ELECTRICAL SCHEMATIC 40
EMERGENCY EXITS, CHECK MONTHLY 21
FILTER RESTRICTION INDICATOR 30
FIRE PREVENTION 21
FIRST 50-100 HOUR INSPECTION AND SERVICE 18
GENERAL 21
HYDRAULIC OIL RETURN FILTERS 27
NEW MACHINE MAINTENANCE 18
OIL LOST FROM LEAKAGE 18
OIL SAMPLE COLLECTION PROCEDURES 20
OIL SAMPLING PROGRAM 19
PAG OIL 31
PILOT PRESSURE FILTER 28
PRE-DELIVERY INSPECTION 18
PRESSURE SETTINGS 34
PREVENTIVE MAINTENANCE SCHEDULE 18
REFRIGERANT 31
SCHEDULED MAINTENANCE 17
EVERY 1000 HOURS 23
EVERY 125 HOURS 22
EVERY 2000 HOURS 23
EVERY 24 HOURS 22
EVERY 250 HOURS 23
EVERY 500 HOURS 23
EVERY 8 HOURS 22
TORQUE CHART 32
TORQUE, FLUID CONNECTIONS 36
TORQUE SPECIFICATIONS – GENERAL 32
UNLOADER VALVE 30
WEIGHTS OF COMMERCIAL WOOD 39
SECTION 5 – PILOT SYSTEM 47
CIRCUIT DIAGRAM 55
ELECTRICAL CIRCUIT 54
PILOT CIRCUIT COMPONENTS 47
CIRCLE SAW 52
STANDARD LOADER 51
PILOT SYSTEM CIRCUIT DIAGRAM 47
BASIC LOADER 55
CIRCLE SAW 56
PILOT SYSTEM COMPONENTS 48
JOYSTICKS AND FOOT PEDALS 53
PILOT MANIFOLD 49
PRESSURE SETTINGS 54
SECTION 6 – ELECTRICAL, GAUGES & ALARMS 57
CAB WIRING AND ELECTRICAL COMPONENT LOCATIONS 59
DISPLAY MODULE 60
COMPONENT DESCRIPTION 60
FAULTS AND WARNINGS 61
KEYPAD FUNCTIONS 60
START-UP OPERATION 60
ELECTRICAL SCHEMATIC 70
FUSE AND RELAY PANEL – CAB 62
FUSES AND RELAYS – ELECTRICAL BOX 63
GAUGES AND ALARMS 58
GAUGES AND WARNING LIGHTS 59
INSTRUMENT PANEL WIRING DIAGRAM 66
SENSOR LOCATIONS 65
WARNING LIGHTS 59
WIRE COLOUR CODE CHART 64
SECTION 7 – ENGINE START AND STOP 77
CIRCUIT DESCRIPTION 78
ENGINE START CIRCUIT 78
START CIRCUIT DIAGRAMS 79
SECTION 10 – OIL COOLER, RADIATOR AND FAN 85
CHECK ENGINE COOLANT LEVEL 86
COOLING SYSTEM 85
COOLANT FLOW DIAGRAM 89
COOLANT FLOW DURING OPERATION 89
FILLING THE SYSTEM WITH COOLANT 89
OIL COOLER CIRCUIT DESCRIPTION 90
OIL COOLER CIRCUIT DIAGRAM 90
OIL COOLER, RADIATOR AND FAN 86
RADIATOR 87
SECTION 12 – BOOM 91
CIRCUIT DESCRIPTION 96
CIRCUIT DIAGRAM 97
CONTROL VALVES 91
HOIST CONTROL VALVE 94
JOYSTICK CONTROL VALVE See Service manual section 5 91
STICK CONTROL VALVE 94
FILTERS 91
HYDRAULIC RETURN 93
HOIST VALVE RELIEF VALVE SETTINGS 98
PRESSURE SETTINGS 91
SUMMARY 99
STICK VALVE RELIEF VALVE SETTINGS 99
SECTION 15 – SWING101
CIRCUIT DESCRIPTION 106
CIRCUIT DIAGRAM 107
CONTROL VALVES101
FOOT PEDAL CONTROL VALVE See SERVICE MANUAL SECTION 5101
SWING CONTROL VALVE 102
GEARBOX, SWING DRIVE 105
PRESSURE SETTINGS101
SET SWING MOTOR CROSSLINE RELIEF VALVES 109
SET swing RELIEF VALVES 108
SWING BEARING101
BACKLASH 112
SEAL KIT 111
WEAR LIMITS 110
SWING MOTOR 104
MOTOR CROSSLINE RELIEF VALVE 106
MOTOR REMOVAL NOTE 104
SWING PUMP 102
SECTION 16 – STABILIZERS113
CIRCUIT DIAGRAM 121
LOWER FRAME HYDRAULIC CONNECTIONS 117
PILOT MANIFOLD 114
PRESSURE SETTINGS 122
SAFE REMOVAL OF COUNTERBALANCE AND CHECK CARTRIDGE 116
STABILIZER CIRCUIT DESCRIPTION 120
LOWERING STABILIZERS 120
RAISING STABILIZERS 120
STABILIZER CONTROL VALVE 114
STABILIZER CYLINDERS AND COUNTERBALANCE VALVES 116
STABILIZER PILOT MANIFOLD 114
SECTION 17 – GRAPPLE123
CIRCUIT DESCRIPTION 126
CIRCUIT DIAGRAM 127
GRAPPLE CONNECTIONS TO BOOM 124
GRAPPLE CONTROL VALVES 124
GRAPPLE PUMP 124
JOYSTICK CONTROL VALVE 124
PRESSURE SETTINGS123
GRAPPLE OPEN/CLOSE 128
GRAPPLE ROTATE 129
SECTION 18 – SLASHER131
CIRCUIT DIAGRAM 136
CONTROL VALVES 132
ELECTRICAL CIRCUIT 139
HYDRAULIC CIRCUIT LOWER FRAME 137
HYDRAULIC CIRCUIT UPPER FRAME 136
PILOT CIRCUIT COMPONENTS 135
PILOT MANIFOLD 132
PRESSURE SETTINGS 138
SLASHER CONNECTIONS 134
SLASHER PUMP 132
SECTION 19 – Circle Saw141
BUTT BOARD/HOIST/ GRAPPLE CONTROL VALVE 143
CIRCLE SAW CIRCUIT COMPONENTS 142
CIRCLE SAW CONNECTIONS 144
CIRCLE SAW MOTOR CONTROL VALVE 143
ELECTRICAL DIAGRAM – CIRCLE SAW 147
LOWER FRAME HYDRAULIC CONNECTIONS 144
MAIN HYDRAULIC CIRCUIT 145
MAIN VALVES 148
PILOT CIRCUIT – CIRCLE SAW 146
PRESSURE SETTINGS 149
SWING/STABLIZER/SAW CUT/RETRACT CONTROL VALVE 143

IMAGES PREVIEW OF THE MANUAL:

TIGERCAT 220C LOADER SERVICE MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealersinorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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