Tigercat 620C SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

Description

Tigercat 620C SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

DESCRIPTION:

Tigercat 620C SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

INTRODUCTION :

• An Operator’s manual, Service manual and a Parts catalog are provided by Tigercat to assist the dealer,
  customer and operator in becoming familiar with the features of the 620C Skidder serial numbers
  6200501 TO 6205000.
• The operator’s manual will assist the operator with the techniques of proper and safe operation of the
  Skidder. The service manual contains safety guidelines, a preventive maintenance schedule and
  servicing procedures to ensure optimum machine performance.
• Section 1 in both the operator’s manual and the service manual contains safety information that must be
  followed. As well, throughout the rest of the manuals WARNING and CAUTION notices are displayed
  where necessary, drawing attention to possible hazards when performing certain procedures.
• Only trained personnel should be allowed to operate or work on the machine.
• The information contained in this manual is current at time of printing. Improvements to the machine are
  on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
  appropriate information.
• The phrase “and up” appearing in this manual after the serial number implies that the related
  information is current for any machine serial number HIGHER than the serial number preceding the “and
  up”.
• Tigercat reserves the right to make changes to the machine after this manual release date that may not
  immediately appear in this manual.

TABLE OF CONTENTS:

Tigercat 620C SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

620C OPERATOR ISSUE 4.0………………………………….. 1
INTRODUCTION………………………………………… 3
S.A.E. STANDARDS…………………………………….. 4
NON-APPROVED FIELD PRODUCT CHANGES…………………….. 5
SECTION 1 – SAFETY………………………………………. 7
battery disconnect switch ……………………………. 14
Battery safety ……………………………………… 12
CAB EXITS ………………………………………….. 13
CAB SAFETY CABLE ……………………………………. 19
CAB SUPPORT BRACE …………………………………… 19
cooling system ……………………………………… 17
ELECTRICAL SYSTEM VOLTAGE ……………………………. 8
EMERGENCY CAB EXITS …………………………………. 13
exhaust fumes ………………………………………. 21
FIRE PREVENTION …………………………………….. 23
DRY CHEMICAL CLEANUP PROCEDURES …………………… 27
FIRE PREVENTION GUIDELINES ……………………….. 23
WHAT TO DO AFTER A MACHINE FIRE HAS OCCURRED ……….. 26
WHAT TO DO TO PREPARE FOR A MACHINE FIRE …………… 24
WHAT TO DO WHEN A MACHINE FIRE OCCURS ……………… 25
first aid ………………………………………….. 10
FLUID INJECTION INJURY ………………………………. 21
Fluid leaks ………………………………………… 17
GREASE INJECTION INJURY ……………………………… 22
Hydraulic Pressure hazard ……………………………. 17
loose clothing hazard ……………………………….. 18
PARKING THE MACHINE …………………………………. 14
protective clothing …………………………………. 9
SAFETY PRECAUTIONS, GENERAL ………………………….. 8
SAFETY PRECAUTIONS, OPERATING ………………………… 13
SAFETY PRECAUTIONS, SERVICING ………………………… 16
SAFETY SYMBOLS ……………………………………… 8
SIGNAL WORDS ……………………………………….. 8
VOLTAGE, ELECTRICAL SYSTEM …………………………… 8
WELDING, PRIOR TO …………………………………… 16
Working with oil ……………………………………. 10
SECTION 2 – CONTROLS & OPERATION………………………….. 29
ACCESS PANELS AND DOORS ……………………………… 76
AIR CONDITIONER/HEATER ………………………………. 52
AIR VENTS ………………………………………….. 52
ARTICULATION LOCK ……………………………………103
BATTERY DISCONNECT SWITCH ……………………………. 79
CAB CONTROLS (6200501 TO 6200700) …………………….. 34
ARCH AND BOOM CONTROLS …………………………… 36
BOOM AND ARCH CONTROLS …………………………… 36
BRAKE PEDAL …………………………………….. 34
DIFFERENTIAL LOCK SELECTOR SWITCH …………………. 41
DIFFERENTIAL LOCK(S) ON/OFF SWITCH ………………… 37
DOZER BLADE CONTROL LEVER ………………………… 38
ENGINE IDLE SPEED SETTING CONTROL …………………. 36
ENGINE SPEED CONTROL TRIGGER ……………………… 36
ENGINE SPEED/TRAVEL PEDALS ……………………….. 34
ENGINE WARNING LIGHTS ……………………………. 40
GRAPPLE CONSTANT PRESSURE SWITCH ………………….. 37
GRAPPLE OPEN/CLOSE ………………………………. 37
GRAPPLE ROTATE CONTROLS ………………………….. 36
IGNITION SWITCH …………………………………. 41
INSTRUMENT PANEL ………………………………… 40
ALARM WARNING LIGHT ………………………….. 41
AUX (OPTIONAL) ………………………………. 41
DIFFERENTIAL LOCK FRONT LIGHT …………………. 40
DIFFERENTIAL LOCK REAR LIGHT ………………….. 40
DIFFERENTIAL LOCK SELECTOR SWITCH ……………… 41
ENGINE WARNING LIGHTS ………………………… 40
FUSE PANEL ………………………………….. 41
GAUGES. See INFORMATION CENTER…………………. 29
GAUGES SWITCH ……………………………….. 40
IGNITION SWITCH ……………………………… 41
INFORMATION CENTER DISPLAY ……………………. 40
IQAN-MDM COMPUTER DISPLAY …………………….. 40
LIGHTER …………………………………….. 41
LIGHTS – SWITCH ……………………………… 41
JOYSTICK CONTROL LEVER (8 BUTTON) …………………. 36
MAXIMUM SPEED CONTROL DIAL ……………………….. 38
PARKING BRAKE …………………………………… 35
SPEED CONTROL DIAL, MAXIMUM ………………………. 38
STEERING WHEEL ………………………………….. 34
TRAVEL/ENGINE SPEED PEDALS ……………………….. 34
WINCH CONTROL – SWITCH (LANTEC) …………………… 39
WINCH CONTROL LEVER ……………………………… 38
WINCH FREESPOOL – SWITCH (ALLIED) …………………. 39
CAB CONTROLS (6200701 TO 6205000) …………………….. 42
ARCH AND BOOM CONTROLS …………………………… 44
BOOM AND ARCH CONTROLS …………………………… 44
BRAKE PEDAL …………………………………….. 42
DIFFERENTIAL LOCK SELECTOR SWITCH………………….. 30
(6200701 TO 6200900) …………………………. 49
(6200901 TO 62005000) ………………………… 51
DIFFERENTIAL LOCK(S) ON/OFF SWITCH ………………… 45
DOZER BLADE CONTROL LEVER ………………………… 46
ENGINE IDLE SPEED SETTING CONTROL SWITCH …………… 47
ENGINE SPEED CONTROL TRIGGER ……………………… 44
ENGINE SPEED/TRAVEL PEDALS ……………………….. 42
ENGINE WARNING LIGHTS…………………………….. 30
(6200701 TO 6200900) …………………………. 48
(6200901 TO 6205000) ………………………… 51
FAN CONTROL SWITCH ………………………………. 46
GRAPPLE CONSTANT PRESSURE SWITCH ………………….. 44
GRAPPLE OPEN/CLOSE ………………………………. 45
GRAPPLE ROTATE CONTROLS ………………………….. 44
IGNITION SWITCH………………………………….. 30
(6200701 TO 6200900) …………………………. 49
(6200901 TO 62005000) ………………………… 51
INSTRUMENT PANEL (6200701 TO 6200900) ……………… 48
ALARM WARNING LIGHT ………………………….. 49
AUX (OPTIONAL) ………………………………. 49
DIFFERENTIAL LOCK FRONT LIGHT …………………. 48
DIFFERENTIAL LOCK REAR LIGHT ………………….. 48
DIFFERENTIAL LOCK SELECTOR SWITCH ……………… 49
ENGINE WARNING LIGHTS ………………………… 48
FUSE PANEL ………………………………….. 49
GAUGES. See INFORMATION CENTER…………………. 30
GAUGES SWITCH ……………………………….. 48
IGNITION SWITCH ……………………………… 49
INFORMATION CENTER DISPLAY ……………………. 48
IQAN-MDM COMPUTER DISPLAY …………………….. 48
LIGHTER …………………………………….. 49
LIGHTS – SWITCH ……………………………… 49
INSTRUMENT PANEL (6200901 TO 62005000) …………….. 50
ALARM WARNING LIGHT ………………………….. 51
AUX (OPTIONAL) ………………………………. 51
AUXILIARY POWER OUTLET ……………………….. 51
CONSTANT PRESSURE – YELLOW LIGHT ……………… 50
DIFFERENTIAL LOCK FRONT LIGHT …………………. 50
DIFFERENTIAL LOCK REAR LIGHT ………………….. 50
DIFFERENTIAL LOCK SELECTOR SWITCH ……………… 51
ENGINE WARNING LIGHTS ………………………… 51
FUSE PANEL ………………………………….. 51
GAUGES SWITCH ……………………………….. 50
IGNITION SWITCH ……………………………… 51
INFORMATION CENTER DISPLAY ……………………. 50
IQAN-MDM COMPUTER DISPLAY …………………….. 50
LIGHTER …………………………………….. 51
LIGHTS – SWITCH ……………………………… 51
PARKING BRAKE – RED LIGHT …………………….. 50
JOYSTICK CONTROL LEVER (6 BUTTON) …………………. 44
MAXIMUM SPEED CONTROL DIAL ……………………….. 46
PARKING BRAKE …………………………………… 43
SPEED CONTROL DIAL, MAXIMUM ………………………. 46
STEERING WHEEL ………………………………….. 42
TRAVEL/ENGINE SPEED PEDALS ……………………….. 42
WINCH CONTROL LEVER ……………………………… 46
WINCH FREESPOOL – SWITCH (ALLIED) …………………. 47
CARE OF THE MACHINE ………………………………….100
CLEANING INSTRUCTIONS FOR LEXAN WINDOWS …………….100
CENTER JOINT ……………………………………….. 95
CLEANING A/C CONDENSER AND COOLING ASSEMBLY …………….102
DATE TIME SETTINGS ………………………………….. 68
DOORS AND ACCESS PANELS ……………………………… 76
ENGINE AIR CLEANER…………………………………… 31
AIR CLEANER …………………………………….. 82
AIR CLEANER UNLOADER VALVE ……………………….. 83
AIR INLET HOOD ………………………………….. 82
AIR PRECLEANER ………………………………….. 82
FAN CONTROL SWITCH, COOLING ………………………….. 46
FILTER, FRESH AIR …………………………………… 53
FILTER, RECIRCULATING AIR, A/C UNIT …………………… 52
FIRE PREVENTION……………………………………… 31
PRESSURIZED WATER SYSTEM …………………………. 81
FUEL TANK ………………………………………….. 78
GRAPPLE, OPERATING ………………………………….. 94
HEATER/ AIR CONDITIONER ……………………………… 52
HOT WATER SHUT OFF VALVE …………………………….. 53
HYDRAULIC FILTERS …………………………………… 84
HYDRAULIC HAND FILL PUMP …………………………….. 84
HYDRAULIC RESERVOIRS…………………………………. 31
AXLE CIRCUIT RESERVOIR – IN FRONT AXLE …………….. 85
MAIN HYDRAULIC OIL TANK ………………………….. 84
INFORMATION CENTER -IQAN MDM COMPUTER DISPLAY ………….. 57
GAUGE MENUS …………………………………….. 58
Avg Fuel Rate ( gal/h) ……………………….. 63
Boost ( psi) ………………………………… 62
CAC Temp ( °F) ………………………………. 63
Constant Pressure ID …………………………. 61
Drive Motor ( rpm) …………………………… 62
Drive PSI Fwd ( psi) …………………………. 61
Drive PSI Rev ( psi) …………………………. 61
Eng % Torque (%) …………………………….. 62
Engine Speed (rpm) …………………………… 58
Engine Temp (°F) …………………………….. 59
Fuel Level (%) ………………………………. 60
Fuel Rate ( gal/h) …………………………… 63
Fuel Temp ( °F) ……………………………… 63
Fuel Used x10 ( gal) …………………………. 62
Hyd Oil Temp (°F) ……………………………. 61
Machine Hours (h) ……………………………. 62
Oil Pressure (psi) …………………………… 60
Voltage (volts) 12V ………………………….. 59
Voltage (volts) 24V ………………………….. 60
SYSTEM DIAGNOSTICS MENUS …………………………. 64
ADJUST DATE TIME SETTINGS …………………….. 68
ADJUST LCD DISPLAY BRIGHTNESS …………………. 66
ADJUST LCD DISPLAY CONTRAST …………………… 66
ADJUST SOUND SETTINGS ………………………… 67
DIAGNOSTICS MENU DESCRIPTIONS …………………. 65
DIAGNOSTICS MENU OPERATION ……………………. 66
SYSTEM WARNING MESSAGES ………………………….. 70
AIR INTAKE RESTRICTED SERVICE INTAKE TO CORRECT …. 75
AXLE FILTER IN BYPASS WARNING …………………. 73
BRAKE PRESSURE LOW …………………………… 75
CHARGE FILTER IN BYPASS WARNING ……………….. 73
CHARGE PRESSURE LOW WARNING …………………… 75
ENGINE TEMPERATURE WARNING ……………………. 72
FUEL LEVEL LOW ………………………………. 75
HYDRAULIC OIL LEVEL LOW WARNING ……………….. 71
HYDRAULIC OIL TEMPERATURE WARNING ……………… 71
LOW COOLANT LEVEL WARNING …………………….. 71
MODULE IS OFFLINE SYSTEM WARNING ………………. 70
OIL PRESSURE WARNING …………………………. 70
SERVICE USE ONLY (PROGRAM MODE) ……………….. 74
Voltage warning ……………………………… 72
WINCH FREESPOOL ON …………………………… 72
INSTRUCTIONS FOR MOVING ………………………………106
IQAN MDM COMPUTER DISPLAY. See INFORMATION CENTER……….. 32
JOYSTICK CONTROL LEVER (6 BUTTON) …………………….. 44
JOYSTICK CONTROL LEVER (8 BUTTON) …………………….. 36
MOVING INSTRUCTIONS ………………………………….106
OPERATING MACHINE …………………………………… 86
CENTER JOINT ……………………………………. 95
OPERATING GRAPPLE ……………………………….. 94
OPERATING WINCH …………………………………. 95
PRE-START CHECKS ………………………………… 86
RESTARTING AN ENGINE THAT HAS RUN OUT OF FUEL ………. 91
STARTING ENGINE …………………………………. 90
STARTING IN COLD WEATHER …………………………. 91
STOPPING ENGINE …………………………………. 93
SYSTEM TEST AND WARM-UP ………………………….. 92
TRAVELLING WITHOUT A LOAD ………………………… 93
OPERATOR’S SEAT……………………………………… 33
AIR RIDE ……………………………………….. 56
MECHANICAL ……………………………………… 54
PRE-START CHECKS ……………………………………. 86
PRESSURIZED WATER SYSTEM …………………………….. 81
RADIO, AM/FM CD …………………………………….. 54
SKIDDING …………………………………………… 96
CABLE SKIDDING ………………………………….. 99
EFFECT OF ARCH/BOOM GEOMETRY ON WEIGHT DISTRIBUTIO ….. 97
GRAPPLE SKIDDING ………………………………… 98
SAFETY …………………………………………. 96
SKIDDING TECHNIQUE ………………………………. 96
STARTING ENGINE …………………………………….. 90
STEREO, AM/FM CD ……………………………………. 54
STOPPING ENGINE …………………………………….. 93
SYSTEM TEST AND WARM-UP ……………………………… 92
SYSTEM WARNING MESSAGES. See INFORMATION CENTER…………. 33
TILT CAB. See SECTION 3………………………………. 33
TOWING INSTRUCTIONS ………………………………….105
TRANSMISSION DIPSTICK ……………………………….. 80
TRANSMISSION OIL FILL LOCATION ……………………….. 80
TRANSPORTING INSTRUCTIONS …………………………….104
WARNING LIGHTS, DIFFERENTIAL LOCKS. See INSTRUMENT PANEL…. 33
WARNING LIGHTS, ENGINE. See INSTRUMENT PANEL……………. 33
WARNING MESSAGES, IQAN MDM. See INFORMATION CENTER………. 33
WINCH, OPERATING ……………………………………. 95
SECTION 3 – LUBRICATION & MAINTENANCE………………………107
air cleaner maintenance ………………………………126
AIR CONDITIONING SYSTEM, CHECKING ……………………..134
APPROVED HYDRAULIC OILS……………………………….107
AXLE CIRCUIT …………………………………….117
MAIN HYDRAULIC SYSTEM …………………………….116
ARTICULATION LOCK ……………………………………138
AXLE OIL LEVEL CHECK AND AXLE CIRCUIT FILL …………….142
CAB SAFETY CABLE …………………………………….137
cab safety cable …………………………………….137
cab support brace ……………………………………137
center joint…………………………………………138
lubrication ……………………………………..138
maintenance ……………………………………..138
EMERGENCY EXITS, CHECK MONTHLY ………………………..112
FILTERS……………………………………………..120
AXLE PRESSURE FILTER ……………………………..125
CHARGE PRESSURE FILTER ……………………………125
FUEL FILTER/WATER SEPARATOR ……………………….120
FUEL TANK STRAINER ……………………………….123
HYDRAULIC OIL DOUBLE FILTERS ………………………124
SERVICING GUIDELINES FOR OIL FILTERS ……………….125
FIRE PREVENTION ……………………………………..112
GENERAL MAINTENANCE ………………………………….112
GRAPPLE SNUBBER MAINTENANCE …………………………..129
HOUR METER ~ MAINTENANCE ……………………………..108
LUBRICATION AND SERVICE POINTS ………………………..119
NEW MACHINE MAINTENANCE ………………………………108
FIRST 50-100 HOUR INSPECTION AND SERVICE REPORT ……..108
INITIAL PRE-DELIVERY INSPECTION ……………………108
OIL LOST FROM LEAKAGE ………………………………..108
OIL SAMPLE COLLECTION PROCEDURES ………………………110
OIL SAMPLING PROGRAM …………………………………109
pressurized water system maintenance …………………..132
SCHEDULED MAINTENANCE ………………………………..113
FREQUENTLY ………………………………………113
8 HOURS …………………………………………113
48 HOURS ………………………………………..113
125 HOURS ……………………………………….114
250 HOURS ……………………………………….114
500 HOURS ……………………………………….115
1000 HOURS ………………………………………115
SEASONAL ………………………………………..115
SERVICE AND LUBRICATION POINTS ………………………..119
STARTUP PROCEDURE AFTER MAJOR MAINTENANCE……………….107
6200501 TO 6200900 ……………………………….144
6200901 TO 6205000 ……………………………….146
TILTING THE CAB ……………………………………..136
TORQUE CHART ………………………………………..148
TORQUE, FLUID CONNECTIONS …………………………….150
TORQUE SPECIFICATIONS – GENERAL ……………………….149
WEIGHTS OF COMMERCIAL WOOD ……………………………153
WHEELS, INSTALLING …………………………………..108
WINCH LUBRICATION – LANTEC ONLY ……………………….141
WINCH MAINTENANCE – ALLIED ONLY ……………………….139

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TIGERCAT 620C SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V