Service Repair Manual for Toyota 7SM12F 7SM16D Forklift PDF

Description

Toyota Forklift 7SM12F 7SM16D Service Manual – PDF DOWNLOAD

FILE DETAILS:

Toyota Forklift 7SM12F 7SM16D Service Manual – PDF DOWNLOAD

Language : English
Pages : 110
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Toyota Forklift 7SM12F 7SM16D Service Manual – PDF DOWNLOAD

Valid from serial number: 551390ATOrder
number: 202187-040

Contents 3
Contents 3 3
Technical data 7 3
Introduction Maintenance 11 3
Preventive maintenance 15 3
Oil and grease specification 23 3
Tools 25 3
Electric drive motor 29 3
Drive unit/gear 35 3
Electro magnetic brake 41 3
Steering 45 4
Electrical systems 53 4
Hydraulic system 83 4
Main lift chain system 87 4
Control/computer equipment 93 4
Battery charger (Inbuilt) 107 5
Technical data 7
Model 7
7SM12F 7
7SM16D 7
Introduction Maintenance 11
1 Safety regulations with maintenance work 11
WARNING! 11
WARNING! 12
WARNING! 12
NOTE! 12
CAUTION! 12
2 Cleaning and washing 13
NOTE! 13
21 External cleaning 13
NOTE! 13
22 Cleaning the motor compartment 13
NOTE! 13
23 Electrical components 14
NOTE! 14
3 Safe lifting 14
WARNING! 14
Preventive maintenance 15
1 Maintenance schedule 15
Pos No 15
Work to carry out 15
2 Lubrication schedule 20
Pos no 20
Service point 20
Interval/Running hours 20
Lubricant 20
Oil and grease specification 23
Lubticant 23
Specification 23
Application area 23
Tools 25
1 Super Seal connectors 25
Figure 25
Number 25
Application 25
11 AMP connectors 26
Figure 26
Number 26
Application 26
12 Other tools 27
Figure 27
Number 27
Application 27
Electric drive motor 29
1 Component parts 29
Pos 29
Description 29
Note 29
11 Dismantling of motor from truck 30
12 Assembling 31
2 Service/Repairs 32
21 Dismantling of motor 32
22 Assembling of motor 33
23 Cleaning 33
3 Technical data 34
Type of machine 34
7SM12F, 7SM16D 34
Drive unit/gear 35
1 Component parts 36
Pos 36
Description 36
Note 36
11 Technical data 37
Type of truck 37
7SM12F, 7SM16D 37
2 Leakage from top cover 38
3 Changing of the drive shaft’s sealing ring 38
31 Dismantling 38
32 Assembling 39
Electro magnetic brake 41
1 Main components of the brake 41
2 Maintenance 42
21 Basic Adjustment of gap 42
22 Exchange of brake disc 43
Steering 45
1 Component parts, tiller arm 45
Pos 45
Description 45
Note 45
2 Adjustments 46
21 Adjusting of brake microswitch 46
3 Tiller arm handle 47
Pos 47
Description 47
Note 47
31 Dismantling/Assembling 49
NOTE! 49
Change from ignition key to keyboard (2) 49
Change from keyboard to ignition key (2) 49
Changing of signal button/switch (9, 10) 50
Changing of lift/lowering button (13) 51
Changing of pushbutton (16) 51
Electrical systems 53
1 Component identification 53
2 List of symbols and electrical wiring diagram 55
Symbol 55
Description 55
Function 55
Notes 55
21 Electrical diagram 1(5) 57
22 Electrical diagram 2(5) 58
23 Electrical diagram 3(5) 59
24 Electrical diagram 4(5) 60
25 Electrical diagram 5(5) 61
3 Functional description 62
31 Starting the truck 62
32 Driving 62
33 Neutral speed reduction 62
34 Picture 3 62
35 Neutral speed reduction on slopes 63
36 Braking 63
37 Lifting the forks 63
38 Lifting the support arms 63
39 Lowering the forks 63
310 Lowering the support arms 63
311 Horn 63
4 Hour meter 64
5 Fault codes 64
Code 65
C19 65
Code 65
C20 65
Code 65
C28 65
Code 65
C29 65
Code 65
C41 65
Code 66
C42 66
Code 66
C43 66
Code 66
E101 66
Code 66
E104 66
Code 66
E106 66
Code 67
E107 67
Code 67
E108 67
Code 67
E110 67
Code 67
E140 67
Code 67
E141 67
Code 67
E150 67
Code 68
E151 68
Code 68
E157 68
Code 68
E159 68
Code 68
E160 68
Code 68
E200 68
Code 68
E201 68
Code 69
E202 69
Code 69
E214 69
6 Parameters 69
NOTE ! 69
61 Driver parameters 70
Parameter 70
Name 70
Unit 70
Min 70
Max 70
Step 70
Std 70
Description 70
62 Service parameters 71
Parameter 71
Name 71
Unit 71
Min 71
Max 71
Step 71
Std 71
Description 71
63 Parameter description 72
Parameter 1 72
Parameter 2 72
Parameter 3 72
Parameter 4 72
Parameter 5 72
Parameter 10 72
Parameter 14 72
Parameter 20 73
Parameter 21 73
Value 74
Function 74
Battery (Ah) 74
WARNING ! 74
Parameter 25 74
Parameter 28 75
Parameter 39 75
Service display 75
Flashing symbol 76
Displayed data 76
Segment 76
Function 76
Segment 77
Function 77
Segment 77
Function 77
Segment 78
Function 78
7 Part numbers 78
8 Transistor panel 79
81 General 79
9 Diagnostic and troubleshooting 80
91 Error codes and troubleshooting 80
STATUS LED 80
Handheld terminal display 80
Explanation 80
Possible cause 80
92 Resetting errors 81
Error 81
Reset when 81
93 Safety 81
WARNING! 81
10 Technical specifications – Curtis 1243 82
Value 82
Unit 82
Explanation 82
Hydraulic system 83
1 Hydraulic diagram and components 83
11 Main components 83
Pos No 83
Description 83
Remark 83
12 Description 84
121 Lift 84
122 Lowering 84
123 Operating pressure 84
124 Relief valve 84
125 Pressure switch 85
Main lift chain system 87
2 General 87
3 Checking the chain setting 87
4 Chain inspection 87
41 Noise 87
42 Surface rust 87
43 Rusty links 87
44 Stiff links 88
45 Bolt rotation 88
46 Loose bolts 88
47 Outline wear 89
48 Stretching 90
49 Damage 90
410 Damaged discs 91
411 Damaged bolts 91
412 Dirty chain 91
5 Cleaning 91
NOTE! 91
6 Lubrication 92
NOTE! 92
NOTE! 92
Control/computer equipment 93
1 General 93
2 Connection 93
3 Layout 94
31 Main window 94
32 Nodes 94
321 Icons 95
Icon 95
Description 95
33 Tool buttons 95
34 Information window 96
35 Status bar 96
4 Function 96
41 Connection 96
42 Disconnection 97
43 Downloading program 97
431 Normal downloading 98
432 Downloading in old versions of logic card 98
433 Emergency downloading 98
NOTE! 98
44 Truck report 99
45 Parameters100
NOTE!100
46 Diagnostics101
NOTE!101
461 Analogue101
462 Temperature102
NOTE!102
463 Digital102
47 Other functions103
471 Save to file103
472 Download from file103
473 Reset CAN adapter103
474 Delete error code log103
475 Reset hour meter103
476 Read error code log103
477 Adjust date and time103
NOTE!103
478 Adjusting the hour meter on older cards104
48 Help104
481 About TruckCom104
49 Exit104
5 Specifications104
51 CAN interface104
52 Installation105
53 To uninstall105
Battery charger (Inbuilt)107
1 General107
2 Charging107
3 Troubleshooting and service108
4 Technical data108
5 Charging settings109
51 Freely ventilated batteries109
Switch109
Batterysize109
Output current109
I2 current109
Max current maintenance109
52 Valve regulated batteries109
Switch109
Batterysize109
Output current109
I2 current109
Max current maintenance109

DESCRIPTION:

Toyota Forklift 7SM12F 7SM16D Service Manual – PDF DOWNLOAD

Valid from serial number: 551390ATOrder
number: 202187-040

Introduction Maintenance:

• All points in the service program should be carried out to attain the
  highest safety and the least possible downtime. The service intervals
  are only a guide and do not need to be followed to the letter. The operator
  may adapt them to local conditions, but it is important that the
  intervals comply with TOYOTA’s minimum requirements.
• The service intervals are based on the running times and can be
  adapted to most normal 8 hour shifts. The service interval may be
  shortened if the truck is used more frequently or in more demanding
  situations, e.g cold store, dusty or corrosive situations. The following
  running times have been used when calculating the intervals:

– Day time: 08.00-17.00 (20 hr./week)
– 2-shifts: 06.00-14.00, 14.00-22.00 (40 hr./week)
– 3-shifts: 06.00-14.00, 14.00-22.00,22.00-06.00
(60 hr./week)

• Ensure the truck is given a regular maintenance service after every
  500 driving hours. The truck’s safety, efficiency and service life is
  dependent on the service and maintenance it is given.
• Only use TOYOTA approved spare parts when service and repair
  work are carried out.

S.V 27/02/2025