TTS Marine GPK 115-3-16 Provision Service Crane User Manual – Machine 50065

Description

TTS Marine GPK 115-3-16 Provision Service Crane User Manual

This is the complete user manual supplied by TTS Marine AS for the GPK 115-3-16 Provision Service Crane, machine number 50065, built for NAM CHEONG DOCKYARD SDN BHD, Hull Number 703. The document follows the NS 5820 (Norwegian Standard) structure and is divided into eight chapters covering every stage of the crane’s working life — from installation and start-up through daily operation, emergency procedures, scheduled lubrication, slew ring wear testing, wire rope replacement and spare parts ordering.

File Details

• Manual type: User Manual (installation, operation, maintenance and spare parts)
• Brand / manufacturer: TTS Marine AS
• Equipment model: GPK 115-3-16 Provision Service Crane
• Machine number: 50065
• Customer / hull: NAM CHEONG DOCKYARD SDN BHD, Hull Number 703
• Document title: User Manual GPK 115-3-16
• Language: English
• File format: PDF
• Page count: 136 pages

Chapters Covered

• 1 Introduction — structure and contents, operator information, contact information, document identification, location of user manuals, abbreviations
• 2 Main Data — technical specification, hydraulic pressure, pump capacity, electric motor data, external connections, restrictions in use, restrictions in guarantee, name plate, certificates
• 3 Technical Description — general, safety system, design and function, crane control, electro-hydraulic power pack, electric, hydraulic, jib cylinders, hoisting machinery, slew system, control platform, structure
• 4 Preparation / Installation — general, mounting of TTS Marine AS cranes, prior to starting the crane, start up and idle operation
• 5 Operating Instructions — prestart, parking, normal operation, start, stop, main control console, portable remote control unit, emergency stop, emergency procedures, disturbance of operation, hazards and protective measures, operator qualification requirements
• 6 Maintenance — general, maintenance log, hydraulic system, hydraulic oil change, lubrication, typical lubrication points, oil quantities, lubrication chart, lubrication schedule, slew/winch gear, slew ring, slew ring wear test, re-tightening of slew ring bolts, wire rope, hook stop adjustment, appendices
• 7 Data Sheets / Spare Parts — general, spare parts included in delivery, spare parts ordering, index of data sheets and spare parts, EL starter, gear pump, control valve, winch gearbox, axial piston motor, hydraulic cylinder, slewing gear box, return filter
• 8 Parts List / Drawings — drawing list index, mechanical and hydraulic drawings, electric drawings, general explanation to TTS parts list, spare parts ordering

The manual covers the full GPK 115-3-16 crane as a system: the electro-hydraulic power pack with its 17.5 kW electric motor and gear pump, the main and knuckle jib cylinders, the hoisting winch with fail-safe brake, the 360° slew system with internal gear ring and planetary gearbox, the control platform with joystick valves, and the wire rope with load-holding valve protection. Structural sections explain the base column, slewing column, jib box structure and the classification-society documentation requirements, while the maintenance chapter details every lubrication point, oil quantity, torque value and wear measurement the crane owner needs to keep the unit in service.

What This Manual Enables You To Do

With the GPK 115-3-16 user manual to hand, a technician or crane operator can correctly install the crane base to the hull substructure, align the slew bearing support flange, torque the slew ring bolts to the specified values for grade 12.9 and 10.9 fasteners, and commission the hydraulic and electrical systems without guesswork. The operating chapter walks through prestart inspections, correct motor rotation direction, emergency stop deactivation, and manual emergency lowering procedures for both the winch and the jib. The maintenance chapter provides a complete lubrication schedule for the first 1000 hours, oil change procedures for the slew and winch gearboxes, a slew ring wear measurement method with allowable deviation limits, wire rope examination and replacement guidance, and hook stop adjustment steps.

The document also includes the DNV survey reports for the crane pedestal and steel structure, the wire rope test certificates, and the lifting gear test certificates for the eye self-locking hooks and bow shackles supplied with the crane. The spare parts chapter lists item numbers for the gear pump, control valve, winch gearbox, axial piston motors, hydraulic cylinders, slewing gearbox and return filter, with exploded-view drawings for the gear pump, axial piston motor and reduction stages. Buying the manual gives you the same document TTS Marine AS delivered with the crane — the reference that keeps maintenance procedures, torque values and safety limits correct.

Delivery

IMAGES PREVIEW

This TTS Marine GPK 115-3-16 user manual is delivered as an instant PDF download after payment. There is no shipping, no waiting for a physical book, and no restrictions on which device you read it from — desktop, laptop, tablet or phone. You can print the pages you need for the workshop or keep the full document on file for reference during inspections, repairs and spare parts ordering.