Utilev UT20 UT25P Forklift Parts Manual 2013 – Complete Illustrated PDF Catalog

Description

Utilev UT20/25P Forklift Parts Manual – 2013 Edition

This is the complete parts catalogue for the Utilev UT20/25P 2.0 to 2.5 tonne internal combustion counterbalanced forklift truck. Published by NACCO Materials Handling Group in March 2013, this illustrated PDF gives you the full factory parts breakdown across every engine variant of the UT20/25P platform, plus the separate mast parts catalogue for 2t-3.5t simplex, duplex, and triplex masts.

Every section is organised by system with exploded illustrations, itemised part numbers, descriptions, quantities, and serial number applicability notes. If you maintain, repair, or restore a UT20/25P forklift, this is the reference that tells you exactly which component goes where and which part number to order.

File Details

• Manual Type: Illustrated Parts Manual / Parts Catalogue
• Brand: Utilev (NACCO Materials Handling Group)
• Model Series: UT20/25P (2.0t-2.5t)
• Publication Date: March 2013
• Mast Catalogue Edition: October 2012, 2nd Edition
• Language: English
• File Format: PDF
• Page Count: 490+ pages
• Coverage: Full truck systems plus dedicated mast catalogue

Chapters Covered

The parts catalogue is divided into major system groups, each with illustrated figures and part number tables:

• Part I – Driving System: Driving system overview, cooling oil pipe assembly, drive axle assembly, brake assembly, front wheel (single and double), gearbox, cover control valve and inching valve, hydraulic clutch, control valve, inching valve, charging pump, reduction and differential.
• Part II – Steering System: Steering axle I and II, steering wheel assembly, steering cylinder, steering device, steering device with shock absorption, steering pipe device.
• Part III – Power System: Power system configurations, air intake system, high air intake system, exhaust system (including Mazda and high exhaust variants), cooling system, fuel system, engine mounts, LPG hose system, device for gear pump.
• Part IV – Body System: Counterweight assembly, nameplates, seat assembly (standard and CE full-suspension), body system, instrument frame assembly, hood and floor board assemblies I and II, lock catch assembly, overhead guard.
• Part V – Control System: Brake and inching pedal assembly, brake pedal assembly, throttle control assembly (multiple variants), hand brake control.
• Part VI – Hydraulic System: Oil pump assembly (multiple variants), hydraulic tank accessory, multi-way valve control, multi-way valve assembly (standard and operator presence), tilt hoses, steering hose, strainer assembly.
• Part VII – Electrical System: Electrical system (standard and operator presence), control box, rear combination lamp, instrument assembly.
• Part VIII – Cab System: Cab overview 1.5t-3.5t, frame system, top windows, front windows, left door, right door, rear windows.
• Mast Parts Catalogue: Simplex mast (R-Type), chain assemblies, mast, lifting parts, fork carriage, side shifter, side shifter cylinder, lift cylinders (right and left), tilt cylinder, mast piping, side shifter piping.
• Duplex Mast: Mast assembly, lift cylinder, fork carriage, side shifter, chain assemblies, mast piping, side shifter piping, tilt cylinder.
• Triplex Mast: Mast assembly, lift cylinder, fork carriage, chain assemblies, mast piping, side shifter piping, short lift cylinder.
• Part XIII – Mazda Base Engine System: Assembled engine, cylinder head and cover, cylinder block, camshaft and valves, crankshaft and pistons, engine cooling, oil pump and filter, timing gear cover and oil pan, exhaust manifold, intake manifold, emission control system, engine fuel system.
• Part XIV – Mazda LPG Parts Manual: Mixer and throttle body assembly, EPR assembly, EPR regulator repair, hose assemblies (coolant, vacuum, fuel), engine control module, sensors, wire harnesses, miscellaneous parts, tools and accessories.
• Part XV – Mazda Bi-Fuel Parts Manual: Throttle body, regulator assembly, fuel rail and injectors, hose assemblies, engine control module and harness, sensors, miscellaneous parts, tool kit and accessories.

This Utilev UT20 UT25P forklift parts manual is far more than a simple parts list. It gives you the complete exploded-view architecture of the truck across every major system, from the drive axle and gearbox through to the hydraulic valves, electrical harnesses, and the full mast assembly. Each figure links an illustration to a numbered parts table so you can identify a component visually and then find its exact part number, quantity, and any serial number restrictions.

Engine Variants and Model Coverage

The parts tables in this catalogue distinguish between the different UT20/25P engine configurations throughout the document, using letter codes to show which part applies to which model. The covered engine configurations include:

• UT20/25P (4TNE92) – Yanmar diesel
• UT20/25P (MAZDA-LPG) – Mazda LPG
• UT20/25P (MAZDA DUAL) – Mazda bi-fuel
• UT20/25P (K21 GAS) – K21 gasoline
• UT20/25P (K21 LPG) and (K21 LPG)-Y
• UT20/25P (K25 GAS) – K25 gasoline
• UT20/25P (K25 LPG) and (K25 LPG)-Y

Because each table includes serial number applicability and model codes, you can quickly determine whether a specific part fits your exact truck configuration. This is especially important for the engine, fuel system, cooling system, and exhaust components, where the K21, K25, 4TNE92, and Mazda variants use different parts.

Mast Parts Catalogue Included

In addition to the main truck systems, this PDF contains a dedicated Mast Parts Manual covering 2t-3.5t simplex, duplex, and triplex masts. The mast section includes:

• Simplex mast (R-Type) inner and outer mast, chain assemblies, lift cylinders, fork carriage, side shifter, tilt cylinder, and mast piping
• Duplex mast lifting parts, chain assemblies, mast assembly, fork carriage, side shifter, lift cylinders, short lift cylinder, and piping
• Triplex mast lifting parts, chain assemblies, mast assembly, fork carriage, lift cylinders, short lift cylinder, and piping
• Optional parts lists organised by lift height, covering 2000mm through 7000mm configurations

The mast catalogue uses the same illustrated exploded-view format with itemised part numbers, making it straightforward to identify chains, rollers, cylinders, hoses, and carriage components for your specific mast type and lift height.

Why This Parts Manual Matters

Ordering the wrong part for a forklift is expensive and time-consuming. This parts manual removes the guesswork by giving you the exact part number, the quantity required, and the serial number range where each part applies. Whether you are replacing a hydraulic pump, rebuilding a brake assembly, sourcing a new seat, or repairing a mast cylinder, the illustrated breakdowns let you confirm the correct component before you place an order.

For workshops, fleet maintenance teams, and individual owners, having the complete parts catalogue means faster turnaround on repairs, fewer incorrect orders, and a clearer understanding of how the truck is assembled. The section-by-section structure also makes it easy to hand the relevant pages to a parts supplier or to cross-reference with a service manual when planning a larger repair.

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Instant PDF Delivery

This Utilev UT20/25P parts manual is delivered as an instant PDF download after payment. There is no shipping, no waiting for a physical book, and no import charges. You can open the file on any computer, tablet, or smartphone, print the pages you need for the workshop, and keep the full catalogue on hand for every future parts enquiry. With over 490 pages of illustrated parts data covering the full UT20/25P range and its mast options, this is a complete reference for anyone responsible for keeping these forklifts running.