Volvo L120F Wheel Loader Parts Catalog 20021224-G – Complete Parts 1 and 2 PDF

Description

Volvo L120F Wheel Loader Parts Catalog 20021224-G – Complete Parts 1 and 2

This is the complete Volvo L120F Wheel Loader Parts Catalog issued under reference number 20021224-G and dated 2017-05 by Volvo Construction Equipment, Eskilstuna. It is the two-part catalog, not a single-group extract: Part 1 runs Group 1 through Group 5 and Part 2 runs Group 6 through Group 9, with Group 10 added for replaced parts and the numerical index. Every entry carries its Volvo part number, the position number on the matching illustration, a description in English, Spanish, Portuguese and French, and the quantity per machine or per complete unit.

File Details

• Manual type: Illustrated parts catalog (spare-parts book), Parts 1 and 2 combined
• Brand / manufacturer: Volvo Construction Equipment
• Machine: Volvo L120F wheel loader
• Engine referenced: Volvo D7E (Part No. 11410957, Type D7EAAE3 / D7ELAE3)
• Reference number: 20021224-G
• Issue / date: 2017-05
• Place of issue: Eskilstuna, Sweden
• Language: English, Spanish, Portuguese (Brazilian) and French throughout
• Format: PDF
• Structure: Part 1 Group 1-5, Part 2 Group 6-9, plus Group 10 Replaced Parts / Number index

Chapters Covered

The catalog is arranged by Volvo group and section, and the two parts together cover the following top-level groups:

• Group 1 – Preface and instructions, group index, product signs, market-adapted equipment variants, catalogue guide, table of abbreviations
• Group 2 – Engine: repair kits, engine assembly, cylinder head, cylinder block, crankcase ventilation, cylinder liner and piston, valve mechanism, timing gear casing, crankshaft and related parts, flywheel housing, oil sump and draining, engine mounting, lubricating oil system, oil filter, oil cooler, fuel pump, fuel filter, water separator, fuel tank, fuel pipes, injector, inlet and exhaust manifold, exhaust system and silencer, heat-shield installation, turbocharger, air filter, intercooler, radiator, expansion tank, cooling system, coolant drainage, water pump and thermostat housing, reversible fan, fan, fan shroud, hydraulic motor, belt transmission, pump drive power take-off, engine heater, accelerator pedal, hand throttle control
• Group 3 – Electrical systems and instruments: battery box with fitting parts, alternator with assembling details, alternator 80A, starter motor with assembling details, pre-heater, pre-heater with fitting parts, ignition starter switch, front lighting, work lights front and rear, cab lighting, license plate lamp, back-up warning unit, rotating beacon, back-up warning light and strobe light, windshield wiper front and rear, windshield washer, electronic unit V1-ECU, electronic unit V2-ECU, wireless electronic unit W-ECU3, battery cable and main switch, cable harnesses by section (engine, alternator, electrical distribution unit, rear, radiator, transmission, under-cab, front, cab, ceiling, windshield washer, climate unit, compressor, servo valve, secondary steering, telematics, air cleaner, fire suppression, return to dig, boom suspension, reversible fan, parking brake alarm, strobe light, circulation pump), electrical distribution box, circuit board, instrument panel, rocker switch panel, air-conditioning control panel, relays/sensors/solenoid-valve reference list, camera inclusive monitor, monitor, forward camera, voltage converter and cable harness for radio, radio kits, telematics systems
• Group 4 – Power transmission: torque converter, repair kit for transmission HTE205, hydraulic transmission with fitting parts, oil filler, testing block, ventilation for transmission, converter housing with gears and shafts, oil filter, oil distributor and tube, hydraulic clutch forward / 1st speed, hydraulic clutch reverse / 2nd speed, hydraulic clutch 3rd / 4th speed, lubricating oil valve with and without fitting parts, range selector valve with and without fitting parts, transfer case gears and shafts, parking brake, transfer case housing and covers, gearbox housing with fitting parts, propeller shafts, planet axles with fitting parts, venting for planetary gear, planetary axle front and rear, final drive, differential lock and differential lock hydraulic line, oil cooler
• Group 5 – Brakes: multi-disc brake front and rear, brake lines from valve body to accumulators and to footbrake valve, brake lines from footbrake valve to axles, brake pipes for front and rear axle, German version brake piping, oil cooler for motor circuit and for pump circuit (front and rear), dual brake pedals, footbrake valve, valve and accumulators, parking brake system and parking brake
• Group 6 – Steering system: steering wheel and column (early and later serial breakpoints), steering-knob installation, steering column with fitting parts, steering column rebuild components, steering system pressure and return lines, steering system with LS sensing line, hydraulic cylinder with fitting parts, hydraulic cylinder, steering unit, shift valve (both versions), secondary steering system, pump unit, pressure monitor, CDC steering, angle sensor for steering
• Group 7 – Frame and wheels: frame, bottom-guard plates, belly guard front and rear, protecting plates (multiple kit numbers), radiator guard, protection for lighting, protection for brake pipes, rear hitch and counterweight, frame link, wheel (multiple rim and tire combinations), 86263 wheel
• Group 8 – Body with associated parts: driver’s cab, cab body roof and floor panel, roof kits, cab mounting block, engine cover, top plate / side hatches / rear, noise-reduction kit, radiator casing, radiator grille, radiator casing with grille, protecting plates, fender front and rear, mudflap, swing-out rear mudguard, foot steps, handrail, door with fitting parts, door, sliding window, coverplates, side hatches, filter cover, rear-view mirror, electrically adjustable rear-view mirrors, rear-view mirror 85134, glass panes, sliding windows, cab accessories, insulating matting, operator seat variants (ISRI, heated, air-suspended, high backrest, driver’s seats by kit number), window guards for side, rear and windshield, hub protection, air distribution, fresh-air inlet with air filter and fan housing, air filter kits, air ducts, heating system, hose assemblies for evaporator / receiver drier / condenser, compressor for refrigerant R134a, condenser, evaporator, pause cab heater, front section, radio bracket, interior equipment, interior components and sun blinds, armrest, cover for servo valves, anti-theft kit, CDC steering arm rest and foldable arm rest, release mechanism, foldable armrest for two-, three- and four-lever electrohydraulic servo systems, lunch box holder, tool box, tools, pump, oil-test tools, sign plates and decals, slow-moving vehicle sign, German version sign plates, decal illustrations
• Group 9 – Miscellaneous equipment: hydraulic oil tank with fitting parts and standalone tank, suction line tank to pump, hydraulic system feed line, feed line pump to central block, hydraulic system return line, drainage line from control valve, hydraulic system lift function, hydraulic system tilt function, oil cooler with hoses, hydraulic system valve block to connection block, pressure-check connection on hydraulic valve, control valve with fitting parts and all control-valve variants, valve body central block, hydraulic pump with fitting parts and all hydraulic pump variants, servo-hydraulic system, servo valve with fitting parts, control lines, single-lever control servo valve, control valve 83347, hydraulic lines, return-to-dig valve, boom suspension system and relief valve, hydraulic control 3rd/4th function, hydraulic function 3rd and 4th for long boom, hydraulic system for attachment bracket, attachment bracket and attachment bracket 85346, lifting framework with assembly parts, forward links, rear links, lifting and tilt cylinders with assembly parts, assembly of attachment bracket, bucket positioner and boom kickout (all serial ranges and lever configurations), extended lube points for lift arm system, hose protection for lift cylinder, fire suppression system across all kit numbers, fire extinguisher, central lubrication with distribution blocks B1 to B4, central lubrication for tool bar, pump for central lubrication
• Group 10 – Replaced parts / parts superseded and the numerical index covering the whole catalog

Read end to end, this is not a general service book. It is the actual spare-parts ordering document for the L120F: every part number, every position callout, every quantity, and the serial-number breakpoints that decide which version of a given part belongs on a particular machine. The illustrations that sit opposite the text pages are exploded parts views with numbered leaders, so a technician can identify the exact hardware required for a rebuild by position and then match it to the part-number row on the text page.

What the Volvo L120F Parts Catalog Actually Contains

Because this is the combined Parts 1 and 2, the range is unusually wide. On the engine side alone the catalog lists the complete D7E parts breakdown: cylinder head, block, liner and piston kit, valve train, timing gear casing, crankshaft and bearings, flywheel housing, oil pan, oil pump and cooler, fuel pump, fuel filter and water separator, fuel tank, fuel pipes, injector and high-pressure rail, turbocharger, air cleaner, intercooler, radiator, fan and fan shroud, water pump, thermostat housing, and the engine heater and accelerator pedal assemblies.

The transmission and axle coverage is just as detailed. Torque converter, converter housing with gears and shafts, HTE205 repair kit, clutch packs for forward, reverse and third/fourth, range selector valve, transfer case gears and shafts, propeller shafts, front and rear planetary axles, final drive, differential lock, and the parking brake assembly are all included with their individual part numbers and quantity per machine.

For the hydraulic circuit, the catalog separates the oil tank, suction line, feed line, return line, drainage line, lift function, tilt function, oil cooler, control valve, valve body central block, all hydraulic pump variants, servo-hydraulic system, boom suspension system, 3rd and 4th function control, attachment bracket hydraulics, and central lubrication with its distribution blocks. That level of separation means a single part number search will land on the exact assembly the technician is working on, without having to guess which circuit is relevant.

The cab and body section is equally comprehensive, covering the cab structure, roof, floor panel, doors, glass panes, sliding windows, rear-view mirrors, operator seats in every factory configuration, heating and air conditioning, air ducts and filters, cab accessories, interior trim, window guards, foot steps, handrail, mudguards, fenders, engine cover, radiator casing and grille, decals, and the full cab wiring-related item coverage that appears in Group 3.

Why the 20021224-G Volvo L120F Parts Catalog Is Worth Keeping on Hand

Parts catalogs do a job that workshop manuals cannot. When a lift cylinder seal fails, a range selector solenoid drops out, a cab door latch breaks, or a hydraulic pump needs a rebuild, the question is rarely “how do I do it” – it is “what is the exact part number and how many do I need”. This catalog answers that question directly, in the four languages Volvo printed it in, with the illustration position number sitting right next to the part number so there is no ambiguity about which item on the exploded view is the one being ordered.

The serial-number and product-number breakpoints in the front foreword are especially valuable. They tell you whether a machine falls into the early or later production range for the front axle, the rear axle, the limited-slip rear axle, the cab, the steering column, the exhaust silencer, the hydraulic transmission, and dozens of other sub-assemblies where Volvo changed the part mid-production. Ordering the wrong version because the breakpoint was missed is one of the most common and most expensive mistakes in heavy-equipment parts work – this catalog removes that risk.

The Group 10 replaced-parts list is another practical feature. It shows which older part numbers have been superseded, and what they were replaced by, so a technician working from an older parts list or an old invoice can still order the correct current number without a phone call to the dealer.

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Instant PDF Delivery on the Complete Two-Part Volvo L120F Parts Catalog

The file is delivered as an instant PDF download straight after checkout – no shipping, no waiting, no physical media to keep track of. It opens on any laptop, desktop, tablet or phone, and every page can be printed if a paper copy is wanted in the workshop or at the parts counter. Because Part 1 and Part 2 are combined into one document, there is no need to source them separately, and the Group 10 numerical index will take you from a part number straight to the group, section and page where it is listed.

Whether the job in front of you is a full hydraulic pump rebuild, an axle differential-lock repair, a cab seat replacement, a fender or mudguard swap, a turbocharger replacement, a steering column rebuild, or simply confirming the right seal kit for a lift cylinder, this Volvo L120F parts catalog gives you the part numbers, positions, quantities and serial-number breakpoints to get the right components the first time.