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WACKER NEUSON KRAMER 850 DUMPER OPERATION MANUAL – PDF DOWNLOAD

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WACKER NEUSON KRAMER 850 DUMPER OPERATION MANUAL – PDF DOWNLOAD

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Description

WACKER NEUSON KRAMER 850 DUMPER OPERATION MANUAL – PDF DOWNLOAD

FILE DETAILS:

WACKER NEUSON KRAMER 850 DUMPER OPERATION MANUAL – PDF DOWNLOAD

Language : English
Pages : 72
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

WACKER NEUSON KRAMER 850 DUMPER OPERATION MANUAL – PDF DOWNLOAD

1 Warranty and implementation of warranty .......................... 8
1.1 Warranty ....................................................... 8
1.1.1 Warranty periods ............................................. 8
1.1.2 Warranty obligation .......................................... 8
1.1.3 Non-warranty in case of defects .............................. 9
1.2 Implementation of warranty ..................................... 9
1.2.1 Warranty obligation ..........................................10
1.2.2 Period of warranty ...........................................10
1.2.3 Exclusion of warranty ........................................10
1.3 Manufacturer's nameplate .......................................14
1.4 Directions for ordering spare parts ............................14
2 Safety ...........................................................15
2.1 Safety rules ...................................................16
2.2  Use ...........................................................19
3 Description ......................................................20
3.1 Technical data .................................................20
3.1.1 Dimensions ...................................................20
3.1.2 Main data ....................................................20
3.1.3 Engine .......................................................21
3.1.4 Travelling gear ..............................................21
3.1.5 Brakes .......................................................21
3.1.6 Steering system ..............................................21
3.1.7 Operating hydraulics  ........................................21
3.1.8 Tyre equipment ...............................................21
3.1.9 Chassis - articulated joint - construction ...................22
3.2 Noise emission .................................................22
3.3 Vibration ......................................................22
3.4 Fire extinguisher ..............................................22
3.5 Labels .........................................................22
4 Designation of structural components .............................24
4.1  Operating equipment ...........................................25
4.1.1 Arrangement of fuses in fuse box .............................26
4.2 Driver's seat ..................................................26
4.2.1 Driver's seat ................................................26
4.2.2 Roll over bar ROPS ...........................................27
5 Lifting the dumper ...............................................28
6 Loading and transportation .......................................28
7 Towing facility ..................................................28
8 Towing the dumper ................................................29
8.1 Open high-pressue circuit ......................................29
8.2 Loosen spring-loaded brake .....................................29
9 Inspections before start-up ......................................30
9.1 Visual inspection ..............................................30
9.2 Check motor oil level ..........................................30
9.3 Check hydraulic oil level ......................................30
9.4 Check cooling agent level ......................................31
9.5 Refuelling .....................................................31
9.6 Safety measures prior to start-up ..............................31
10 Start-up of the machine .........................................32
10.1 Starting aid (starting with external battery) .................33
11 Driving the dumper ..............................................35
12 Hydraulic operation of the dump body ............................35
13 Stopping the dumper .............................................36
14 Maintenance and care ............................................37
14.1 General .......................................................37
14.2 Maintenance schedule ..........................................39
15 Daily maintenance ...............................................42
15.1 Visual and leakage inspection .................................42
15.2 Engine ........................................................42
15.2.1 Check of motor oil level ....................................42
15.2.2 Check cooling agent level ...................................42
15.2.3 Check preliminary filter with water separator ...............43
15.2.4 Clean air filter ............................................43
15.2.5 Refill fuel .................................................43
15.3 Hydraulic system ..............................................43
15.3.1 Check hydraulic oil level ...................................43
16 Weekly maintenance ..............................................44
 and/or after every 50 operating hours  ............................44
16.1 Engine ........................................................44
16.1.1 Check engine fastening ......................................44
16.1.2 V-belt tension ..............................................44
16.1.3 Change motor oil and filter .................................44
16.1.4 Battery .....................................................44
16.1.5 Fuel filter and water separator .............................44
16.1.6 Clean radiator fins .........................................45
16.2 Hydraulic system ..............................................45
16.2.1 Hydraulic pump ..............................................45
16.2.2 Clean hydraulic radiator fins ...............................45
16.2.3 Change hydraulic oil filter (combination filter) ............45
16.2.4 Lubrication chart ...........................................46
16.2.5 Tyre pressure ...............................................46
17 Maintenance after every 125 - 250 operating hours  ..............47
17.1 Engine ........................................................47
17.1.1 Change motor oil and oil filter .............................47
17.1.2 Replace fuel filter .........................................47
17.1.3 Check engine speed and exhaust system .......................47
17.2 Hydraulic system ..............................................47
17.2.1 Check hydraulic oil and hydraulic oil filter ................47
17.3 Electrical system .............................................47
17.4 Winter operation ..............................................47
18 Maintenance after every 500 operating hours .....................48
18.1 Engine ........................................................48
18.1.1 Change air filter ...........................................48
18.1.2 Check tappet clearance ......................................48
18.1.3 Check cooling system and hoses for leakage ..................48
18.1.4 Check electrical connections ................................48
18.1.5 Check preheating system .....................................48
18.2 Hydraulic system ..............................................48
18.2.1 Check primary valves ........................................48
18.2.2 Change hydraulic oil and filter .............................48
19 Maintenance after every 1000 operating hours ....................50
19.1 Engine ........................................................50
19.1.1.1 Check dynamo and starter ..................................50
19.1.2 Clean fuel tank .............................................50
19.1.3 Change fuel filter ..........................................50
19.1.4 Check water pump ............................................50
19.1.5 Change air filter ...........................................50
19.1.6 Change motor oil and oil filter .............................50
19.2 Tyres .........................................................50
19.3 Brakes ........................................................50
20 Maintenance for idle period .....................................51
20.1 Preparing for idle condition ..................................51
20.2 Start-up after idle period ....................................51
21 List of lubricants ..............................................52
22 Failures ........................................................53
23 Hydraulic circuit diagram .......................................56
23.1 Plan hydraulic circuit ........................................57
24 Electric cirucit diagram ........................................58
24.1 Plan electrical circuit diagram ...............................59
Safety instructions for the operation of earth-moving machinery ....61

DESCRIPTION:

WACKER NEUSON KRAMER 850 DUMPER OPERATION MANUAL – PDF DOWNLOAD

This manual contains detailed instructions for due operation and handling, service and maintenance, as well as all safety instructions required for the operation of the vehicle.
– Before starting the vehicle please get instruction from a trained personnel and read the operating instructions carefully.
– Driving safety, reliability and service life depend mainly on sound operation and maintenance.
– Neuson Comp. cannot be held liable in terms of the product liabilty act for any damage or consequential damage caused by improper use and handling of the products delivered by us.
– We’d like to point out that no claims can be derived from and no complaints can be grounded on the contents of these operating instructions and the figures and data contained herein – especially those of constructional kind.
– Neuson Comp. reserves the right to make technical modifications and/or improvements without any obligation to retrofit older vehicles in the same way.
– As we always try to improve our products, it is possible that your vehicle is provided with innovations that could not be included when this manual was printed.
– The vehicle described in this manual complies with the technical state-of-the-art and the safety regulations in force at the time of printing.
– Technical changes reserved.
S.S 02/01/2025

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