Yale C809 (GC GLC 030-040 VX SVX) Service Manual – PDF DOWNLOAD

Description

Yale C809 (GC GLC 030-040 VX SVX) Service Manual – PDF DOWNLOAD

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Yale C809 (GC GLC 030-040 VX SVX) Service Manual – PDF DOWNLOAD

DESCRIPTION:

Yale C809 (GC GLC 030-040 VX SVX) Service Manual – PDF DOWNLOAD

Service Manuals
Manuals Available For C809 (GC/GLC 030-040 VX/SVX)

Frame
GC/GLC030VX, GC/GLC035VX, GC/
GLC040SVX [C809]; GLP/GDP16VX, GLP/
GDP18VX, GLP/GDP20SVX
(GP/GLP/GDP030VX, GP/GLP/GDP035VX, GP/
GLP/GDP040SVX) [C810]; GLC20-35VX
(GC/GLC040-070VX, GC/GLC055SVX) [A910];
GLP/GDP20-35VX
(GP/GLP/GDP040-070VX) [B875]

• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load. Do not lift heavy parts by hand, use a lifting mechanism. Wear safety glasses. DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks. Always use correct blocks to prevent the unit from rolling or falling.
• See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section. Keep the unit clean and the working area clean and orderly. Use the correct tools for the job. Keep the tools clean and in good condition. Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts. Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions. Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable. Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems. Batteries generate flammable gas when they are being charged.
• Keep fire and sparks away from the area. Make sure the area is well ventilated. NOTE: The following symbols and words indicate safety information in this manual: WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury and property damage. On the lift truck, the WARNING symbol and word are on orange background. The CAUTION symbol and word are on yellow background.

TABLE OF CONTENTS:

Yale C809 (GC GLC 030-040 VX SVX) Service Manual – PDF DOWNLOAD

General
Description
Hood, Seat, and Side Covers Replacement
Remove
Install
Steering Column
Description
Steering Column Repair
Remove
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Disassemble
Clean
Inspect
Assemble
Install
Counterweight Replacement
Remove
Install
Tow Pin, Remove and Install
Overhead Guard Replacement
Remove and Install
LED Tail, Backup, and Brake Lights, Replace
Operator Restraint System Replacement
Description
Automatic Locking Retractor (ALR)
Emergency Locking Retractor (ELR)
Engine Replacement
Remove
Install
Transmission Replacement
Remove Transmission with Iron Housing
Install Transmission with Iron Housing
Remove Transmission with Aluminum Housing
Install Transmission with Aluminum Housing
Throttle Pedal and Cable Adjustment
Mazda Gas/LPG Engines With Basic Power Shift Transmission and Electronic Transmission (Except
Mazda Emission Compliant Engines)
Mazda Gasoline Engine With Electronic Transmission
Throttle Pedal Stop Adjustment
Yanmar Diesel Engine With Basic Power Shift Transmission
Yanmar Diesel Engine With Electronic Throttle
Exhaust System Repair
Lift Trucks With Counterweight Exhaust System
Mazda Gas and LPG Engines
Remove and Disassemble
Inspect
Assemble and Install
Yanmar Diesel Engine
Remove and Disassemble
Inspect
Assemble and Install
Lift Trucks With Overhead Exhaust System
Yanmar Diesel Engine
Remove and Disassemble
Inspect
Assemble and Install
Mazda Gas and LPG Engines
Remove and Disassemble
Inspect
Assemble and Install
Cooling System
Description
Hydraulic Filter Assembly Repair
Remove
Clean and Inspect
Install
Fuel and Hydraulic Tanks Repair
Inspect
Clean
Steam Method of Cleaning
Chemical Solution Method of Cleaning
Additional Preparations for Repair
Small Leaks, Repair
Large Leaks, Repair
Preparations for Use After Repair
Safety Labels

YALE C809 (GC GLC 030-040 VX SVX) SERVICE MANUAL – PDF DOWNLOAD:

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