Yale Forklift GDP/GLP35-55LJ/MJ (C813) Parts Manual – PDF DOWNLOAD

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Yale Forklift GDP/GLP35-55LJ/MJ (C813) Parts Manual – PDF DOWNLOAD

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Yale Forklift GDP/GLP35-55LJ/MJ (C813) Parts Manual – PDF DOWNLOAD

Language : English
Pages : 666
Downloadable : Yes
File Type : PDF

P/N 524150875

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TABLE OF CONTENTS:

Yale Forklift GDP/GLP35-55LJ/MJ (C813) Parts Manual – PDF DOWNLOAD

toc 1
1 GENERAL TRUCK 21
HOOD AND COVERS 24
FLOOR PLATES AND COVERS 28
SOUND REDUCTION 30
UNDERCARRIAGE PAN 32
COUNTERWEIGHT 34
OVERHEAD GUARD 36
OPERATOR MODULE 38
NON-SUSPENSION SEAT 40
REAR SCREEN ⇒S/N C813A-01588 42
FULL SUSPENSION SEAT SHEET 1 OF 2 44
FULL SUSPENSION SEAT SHEET 2 OF 2 46
REAR SCREEN S/N C813A-01589⇒ 48
LABELS 50
2 DIESEL ENGINE (1004 42) 53
FAN DRIVE ASSEMBLY GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ 56
BAFFLE AND ATTACHING PARTS GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ,GD 60
ENGINE MOUNT GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ 62
ENGINE AND ATTACHING PARTS GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, G 64
ALTERNATOR MOUNT GDP 35 LJ, GDP 40 LJ, GDP 45 MJ, GDP 50 MJ, GDP 66
ALTERNATOR MOUNT GDP 35 LJ, GDP 40 LJ, GDP 45 MJ, GDP 50 MJ, GDP 68
CYLINDER BLOCK GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ ⇒D/ 70
CYLINDER BLOCK GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ D/B€0 72
CRANKSHAFT AND PISTON GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55M 74
CRANKSHAFT AND PISTON GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55M 76
OIL SUMP AND PUMP GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ 78
OIL FILTER GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ 81
MANIFOLDS GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ ⇒D/B 07/ 82
MANIFOLDS GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ D/B€07/200 84
CYLINDER HEAD GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ 86
COOLANT PUMP GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ ⇒D/B  88
COOLANT PUMP GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ D/B€09/ 90
TIMING GEAR GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ 92
VALVE COVER GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ 94
COOLING GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ 96
EXHAUST GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ 98
ROTARY EXHAUSTER GDP 35 LJ, GDP 40 LJ, GDP 45 MJ, GDP 50 MJ, GDP 100
3 LPG ENGINE (4 3L) 103
EXHAUST MANIFOLD GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GLP55MJ ⇒ 106
EXHAUST MANIFOLD GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GLP55MJ S/N 108
EXHAUST GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GLP55MJ WITHOUT LOW 110
EXHAUST GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GLP55MJ WITHOUT LOW 112
EXHAUST THREE-WAY CATALYTIC CONVERTER WITH LOW EMISSIONS GLP35LJ 114
EXHAUST THREE-WAY CATALYTIC CONVERTER WITH LOW EMISSIONS GLP35LJ 116
COOLING GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GLP55MJ 118
BAFFLE AND ATTACHING PARTS GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, G 120
FAN DRIVE ASSEMBLY GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GLP55MJ 122
ENGINE AND ATTACHING PARTS GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, G 126
ENGINE MOUNT POWERSHIFT TRANSMISSION GLP35LJ, GLP40LJ, GLP45MJ, 130
CYLINDER BLOCK GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GLP55MJ 132
CYLINDER HEAD GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GLP55MJ 136
VALVE COVER AND INLET MANIFOLD GLP35LJ, GLP40LJ, GLP45MJ, GLP50M 138
CAMSHAFT AND OIL SUMP GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GLP55M 140
OIL PUMP GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GLP55MJ 144
4 FUEL SYSTEM 147
FUEL SYSTEM GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ 152
LOW PRESSURE SYSTEM GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ 156
LOW PRESSURE SYSTEM GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ) 158
FUEL FILTER LOW PRESSURE SYSTEM 160
FUEL INJECTION GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ 162
WATER SEPARATOR 164
LIFT PUMP GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ 166
FUEL SYSTEM OPEN LOOP GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GLP55M 168
FUEL SYSTEM OPEN LOOP GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GLP55M 172
FUEL SYSTEM OPEN LOOP GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GLP55M 176
FUEL SYSTEM CLOSED LOOP GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GLP5 180
FUEL SYSTEM CLOSED LOOP GLP 070 LJ – GLP 120 MJ D/B 12/2003⇒ 184
CARBURETOR LPG WITH LOW EMISSIONS 188
LPG TANK BRACKET FIXED 190
LPG TANK BRACKET SWING OUT 192
FILTER AND LOCK-OFF VALVE GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GL 194
LPG CONVERTER OPEN LOOP ⇒S/N C813A-01935Y 195
LPG CONVERTER OPEN LOOP S/N C813A-01936Y⇔D/B 10/2003 196
GOVERNOR GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GLP55MJ 197
AIR SYSTEM 198
AIR FILTER 200
THROTTLE LINKAGE GLP035LJ, GLP040LJ, GLP045MJ, GLP050MJ, GLP055M 202
THROTTLE LINKAGE WITH THROTTLE UP GDP35LJ, GDP40LJ, GDP45MJ, GDP 206
THROTTLE LINKAGE WITHOUT THROTTLE UP DIESEL 210
THROTTLE UP ASSEMBLY 214
DIRECTIONAL CONTROL PEDAL LINKAGE 216
DIRECTIONAL CONTROL PEDAL 218
5 ELECTRICAL SYSTEM 221
ELECTRICAL SYSTEM COWL POWERSHIFT TRANSMISSION 226
ELECTRICAL SYSTEM COWL HYDROSTATIC TRANSMISSION 230
INSTRUMENT PANEL 233
ELECTRICAL SYSTEM THROTTLE UP HYDROSTATIC TRANSMISSION 234
ELECTRICAL SYSTEM GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ 236
ELECTRICAL SYSTEM GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ S/ 240
ELECTRICAL SYSTEM GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GLP55MJ 244
ELECTRICAL SYSTEM ALTERNATOR AND BATTERY GLP35LJ, GLP40LJ, GLP45 248
STARTER MOTOR GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ 250
ALTERNATOR ⇒S/N C813A-02227Y 252
DISTRIBUTOR GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GLP55MJ 254
SHIFT LEVER 256
WIRE HARNESS HYDROSTATIC MODULE 258
WIRE HARNESS DIESEL ENGINE ⇒S/N C813A-02228Y 260
WIRE HARNESS DIESEL ENGINE S/N C813A-02229Y⇒ 262
WIRE HARNESS LPG ⇒S/N C813A-02004Y 264
WIRE HARNESS MODULE POWERSHIFT ⇒S/N C813A02213Y 266
WIRE HARNESS PS TRANSMISSION CONTROL 268
WIRE HARNESS THROTTLE UP ⇒S/N C813A-02486Z 270
WIRE HARNESS THROTTLE UP S/N C813A-02487Z⇒ 274
WIRE HARNESS LPG SWITCH 276
WIRE HARNESS CLOSED LOOP ⇒S/N C813A02832A 277
WIRE HARNESS ESOS ADAPTER ⇒D/B 09/2001 278
WIRE HARNESS DIAGNOSTIC 279
WIRE HARNESS GASOLINE ENGINE, GM V6 SHEET 1 OF 2 S/N€C813A-02004 280
WIRE HARNESS GASOLINE ENGINE, GM V6 SHEET 2 OF 2 S/N€C813A-02004 282
WIRE HARNESS ENGINE, LPG, GM V6, 4 3L SHEET 1 OF 2 S/N€C813A-020 286
WIRE HARNESS ENGINE, LPG, GM V6, 4 3L SHEET 2 OF 2 S/N€C813A-020 288
WIRE HARNESS ENGINE, LPG, GM V6, 4 3L SHEET 1 OF 2 S/N€C813A-022 292
WIRE HARNESS ENGINE, LPG, GM V6, 4 3L SHEET 2 OF 2 S/N€C813A-022 294
WIRE HARNESS MODULE POWERSHIFT SHEET 1 0F 2 S/N C813A02264Y⇒ 298
WIRE HARNESS MODULE POWERSHIFT SHEET 2 OF 2 S/N C813A02264Y⇒ 302
WIRE HARNESS MODULE, TYPE S POWERSHIFT SHEET 1 OF 2 S/N€C813A-02 306
WIRE HARNESS MODULE, TYPE S POWERSHIFT SHEET 2 OF 2 S/N€C813A-02 310
WIRE HARNESS BRAKE PRESSURE SWITCH 313
6 STEERING SYSTEM 315
STEERING SYSTEM 318
STEERING COLUMN 320
STEERING AXLE 322
STEERING PUMP 326
STEERING CYLINDER 328
7 BRAKE SYSTEM 331
BRAKE SYSTEM POWERSHIFT TRANSMISSION 334
BRAKE SYSTEM HYDROSTATIC TRANSMISSION 338
BRAKE ASSEMBLY GLP/GDP35LJ, GLP/GDP40LJ 340
BRAKE ASSEMBLY GLP/GDP45MJ, GLP/GDP50MJ, GLP/GDP55MJ 344
MASTER CYLINDER AND BRAKE BOOSTER 346
PARK BRAKE 348
BRAKE RELAY ASSEMBLY 350
8 TRANSMISSION 351
TORQUE CONVERTER 354
POWERTRAIN MOUNT 356
TRANSMISSION LINES 358
TRANSMISSION TWO SPEED POWERSHIFT SHEET 1 OF 2 360
TRANSMISSION TWO SPEED POWERSHIFT SHEET 2 OF 2 364
INPUT AND DIRECTIONAL CLUTCH 368
CONTROL VALVE TRANSMISSION 370
MANIFOLD VALVE 372
VALVE HIGH AND LOW 374
DIFFERENTIAL ASSEMBLY 376
DRIVE AXLE 378
DRIVE AXLE HYDROSTATIC TRANSMISSION 382
VALVE HYDROSTATIC TRANSMISSION 386
HYDRAULIC PUMP AND MOUNT HYDROSTATIC TRANSMISSION 388
TRANSMISSION LINES HYDROSTATIC TRANSMISSION 390
FILTER ASSEMBLY HYDROSTATIC TRANSMISSION 394
TRANSMISSION PUMP HYDROSTATIC TRANSMISSION 396
9 HYDRAULIC SYSTEM 399
HYDRAULIC SYSTEM WITH POWERSHIFT TRANSMISSION 402
HYDRAULIC SYSTEM WITH HYDROSTATIC TRANSMISSION 406
HYDRAULIC CONTROL LINES THREE FUNCTION 410
HYDRAULIC CONTROL LINES FOUR FUNCTION 412
HYDRAULIC CONTROL VALVE ATTACHING PARTS THREE FUNCTION 414
HYDRAULIC CONTROL VALVE ATTACHING PARTS FOUR FUNCTION 416
HYDRAULIC CONTROL VALVE ATTACHING PARTS WITH HYDROSTATIC TRANSMI 418
HYDRAULIC CONTROL VALVE THREE AND FOUR FUNCTION ⇒S/N C813A-219 420
HYDRAULIC CONTROL VALVE SHEET 1 OF 2 THREE AND FOUR FUNCTION S/N 422
HYDRAULIC CONTROL VALVE SHEET 2 OF 2 THREE AND FOUR FUNCTION S/N 426
HYDRAULIC FILTER HOUSING 428
MAST INSTALLATION 430
TILT CYLINDER 432
HYDRAULIC PUMP 434
10 MAST-TWO STAGE LIMITED FREE-LIFT 437
OUTER MAST TWO STAGE LIMITED FREE-LIFT 440
INNER MAST TWO STAGE LIMITED FREE-LIFT 442
MAIN LIFT TWO STAGE LIMITED FREE-LIFT 446
MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT 450
CARRIAGE TWO STAGE LIMITED FREE-LIFT 454
LOAD BACKREST EXTENSION TWO STAGE LIMITED FREE-LIFT 456
FORK HOOK TYPE TWO STAGE LIMITED FREE-LIFT 458
HEADER HOSE TWO STAGE LIMITED FREE-LIFT ⇒S/N A749A-02522Z, ⇒S/ 460
HEADER HOSE TWO STAGE LIMITED FREE-LIFT S/N A749A-02523Z⇒, S/N 464
11 MAST-THREE STAGE FULL FREE-LIFT 467
OUTER MAST THREE STAGE FULL FREE-LIFT 470
INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT 474
INNER MAST THREE STAGE FULL FREE-LIFT 478
MAIN LIFT THREE STAGE FULL FREE-LIFT 482
FREE-LIFT THREE STAGE FULL FREE-LIFT 486
MAIN CYLINDER THREE STAGE FULL FREE-LIFT 490
FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT 494
CARRIAGE THREE STAGE FULL FREE-LIFT 498
LOAD BACKREST EXTENSION THREE STAGE FULL FREE-LIFT 502
FORK HOOK TYPE THREE STAGE FULL FREE-LIFT 504
HEADER HOSE THREE STAGE FULL FREE-LIFT 506
12 MAST-TWO STAGE FULL FREE-LIFT 509
OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT 512
INNER AND FREE LIFT MAST TWO STAGE FULL FREE-LIFT 516
LIFT CYLINDER TWO STAGE FULL FREE-LIFT 520
FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT 524
CARRIAGE TWO STAGE FULL FREE-LIFT 528
FORK HOOK TYPE TWO STAGE FULL FREE-LIFT 531
HEADER HOSE TWO STAGE FULL FREE-LIFT 532
LOAD BACKREST TWO STAGE FULL FREE-LIFT 536
13 OPTIONS 539
TIRE AND WHEEL SINGLE DRIVE WHEEL GLP/GDP35LJ, GLP/GDP40LJ 544
TIRE AND WHEEL SINGLE DRIVE WHEEL GLP/GDP45MJ, GLP/GDP50MJ, GLP/ 546
TIRE AND WHEEL DUAL DRIVE WHEEL 548
TIRE AND WHEEL DRIVE WHEEL RADIAL 550
TIRE AND WHEEL STEERING 554
TIRE AND WHEEL STEERING RADIAL 7 00 X 12 PNEUMATIC TIRE 556
FENDER EXTENSION GLP/GDP35LJ, GLP/GDP40LJ 558
FENDER EXTENSION GLP/GDP45MJ, GLP/GDP50MJ, GLP/GDP55 MJ 560
AUXILARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT 562
AUXILARY TUBE EXTENSION KIT THREE STAGE FULL FREE-LIFT 564
HEADLIGHTS, REAR LIGHTS, AND SIDE LAMPS WITHOUT CAB ⇒S/N C813A 566
HEADLIGHTS, REAR LIGHTS, AND SIDE LIGHTS WITHOUT CAB S/N€C813E02 568
REAR DRIVE LIGHTS SINGLE WITHOUT CAB 570
SPOT LIGHT WITHOUT CAB 572
ROTATING BEACON WITHOUT CAB 574
MIRROR DUAL WITHOUT CAB 576
SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT GLP/GDP35LJ, GLP 578
SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT GLP/GDP45MJ, GLP 580
SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT GLP/GDP35 582
SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT GLP/GDP45 584
SIDE-SHIFT CARRIAGE FRAME 1219 MM TWO STAGE LIMITED FREE-LIFT GL 586
SIDE-SHIFT CARRIAGE FRAME 1524 MM TWO STAGE LIMITED FREE-LIFT GL 588
SIDE-SHIFT CARRIAGE FRAME TWO STAGE LIMITED FREE-LIFT GLP/GDP45M 590
SIDE-SHIFT CARRIAGE FRAME 1219 MM, TWO AND THREE STAGE FULL FREE 592
SIDE-SHIFT CARRIAGE FRAME 1524 MM, TWO AND THREE STAGE FULL FREE 594
SIDE-SHIFT CARRIAGE FRAME TWO AND THREE STAGE FULL FREE-LIFT GLP 596
CAB FRAME 598
CAB ATTACHING PARTS 600
CAB ELECTRICAL 604
CAB WINDOWS AND WIPER MOTOR 608
CAB DOOR ASSEMBLY 610
HEATER 614
HEATER INSTALLATION GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GLP55MJ 616
HEATER INSTALLATION GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ 618
AUDIBLE ALARM 620
WIRE HARNESS REVERSE ALARM 622
WIRE HARNESS AUXILIARY LIGHTS WORKLIGHTS 623

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