Yale GDP/GLP35-40LJ & GDP/GLP45-55MJ (E813) Parts Manual 2004 – PDF Download

Description

Yale GDP/GLP35-40LJ and GDP/GLP45-55MJ (E813) Parts Manual — Document 524208464

This is the complete illustrated parts manual for Yale forklift trucks in the GDP/GLP35-40LJ and GDP/GLP45-55MJ ranges, E813 design series, published in 2004 under document number 524208464. It is the reference used to identify, locate, and order replacement parts for these specific lift truck models across every major assembly — from the diesel and LPG engines through the transmission, drive axle, mast, carriage, hydraulic system, electrical system, and operator compartment. Every section is built around exploded-view illustrations paired with itemised part numbers, descriptions, and quantities, so you can visually match the component you need before ordering.

File Details

• Manual type: Illustrated Parts Manual
• Brand: Yale Industrial Trucks
• Models covered: GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ, GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GLP55MJ
• Design series: E813
• Document number: 524208464
• Publication date: 2004
• Language: English
• Page count: 572
• File format: PDF
• Sections: 15 major sections plus alphabetical and numerical indexes

What This Parts Manual Covers

The manual is divided into fifteen major sections, each covering a specific system or assembly group. The contents include:

• Section 1 — General Truck: Operator module, hood and covers, floor plates, seats (suspension and non-suspension), overhead guard, rear screen, sound reduction, undercarriage pan, load backrest, counterweight, forks (Class III and IV, standard taper and polished full bottom taper), labels and decals.
• Section 2 — Diesel Engine: Cooling system, fan drive assembly, baffle and attaching parts, exhaust, exhaust manifold, engine mount, assembled engine, cylinder block, cylinder head and induction manifold, valve cover and rocker arm shaft, crankshaft and pistons, oil pan and pump, water pump and outlet, timing gear, oil filter, oil cooler, fuel injection pump, rotary exhauster.
• Section 3 — LPG Engine (4.3L): Cooling system, fan drive assembly, baffle and attaching parts, engine mounting, engine and attaching parts, engine assembly, cylinder block, camshaft and oil pan, cylinder head, valve cover and inlet manifold, oil pump, exhaust manifold, exhaust with and without low emissions, three-way catalytic converter.
• Section 4 — Fuel System: Fuel supply system (GDP Tier II and GLP), fuel filter and sender, fuel filter, fuel pump and water separator, water separator, LPG open loop and closed loop systems, governor, carburetor, filter and lock-off valve, LPG tank and bracket (fixed and swing-out), air filter and air system, throttle linkage, directional control pedal and linkage.
• Section 5 — Electrical System: Cowl (powershift and hydrostatic transmission), throttle-up, instrument panel, transmission controller, engine electrical, alternator and battery, starter and starter motor, distributor, wire harnesses (engine, diagnostic, module, powershift control, hydrostatic throttle-up, brake pressure switch, reverse alarm, auxiliary lights).
• Section 6 — Steering System: Steering system, steering column, shift lever, steering axle, steer cylinder, steering pump, steer tires and wheels.
• Section 7 — Brake System: Brake system (powershift and hydrostatic transmission), brake assembly (35-40LJ and 45-55MJ), master cylinder and brake booster, brake relay assembly, park brake.
• Section 8 — Transmission: Two-speed powershift transmission (sheets 1 and 2), input and directional clutch, control valve, manifold valve, high and low valve, torque converter, transmission lines, differential assembly, transmission mounting, drive axle (powershift and hydrostatic), hydraulic pump mounting, hydraulic pump, control valve (hydrostatic).
• Section 9 — Hydraulic System: Hydraulic system (powershift and hydrostatic transmission), hydraulic control lines (three and four function), hydraulic control valve attaching parts, hydraulic control valve, hydraulic filter housing, hydraulic test port, hydraulic pump, mast installation, tilt cylinder.
• Section 10 — Mast (Two Stage Limited Free-Lift): Outer mast, inner mast, main lift, main cylinder, carriage, header hose.
• Section 11 — Mast (Three Stage Full Free-Lift): Outer mast, intermediate mast, inner mast, main lift, main lift cylinders, free-lift, free-lift cylinders, carriage, header hose.
• Section 12 — Mast (Two Stage Full Free-Lift): Outer mast and main lift, inner and free-lift mast, main lift cylinders, free-lift cylinder, carriage, header hose.
• Section 13 — Options: Audible alarm, auxiliary tube extension kits, cab (frame, windows, wiper motor, electrical, door assembly, attaching parts), fender extensions, headlights/rear lights/side lights, heater and installation, lifting eyes, mirror, rear drive light, rotating beacon, side-shift carriage and frame, spot light, tire and wheel options, wire harnesses for auxiliary lights and reverse alarm.
• Section 14 — Numerical Index: Complete part number lookup cross-referenced to page and item number.
• Section 15 — User Support Information: Service parts ordering instructions and technical service publications.

Model Identification and Coverage

The model nomenclature chart in this manual explains how to decode the truck model code. The power source is indicated by GL (LPG) or GD (Diesel), tires by P (Pneumatic), and the rated capacity in kg x 100: 35 = 3100 kg, 40 = 3600 kg, 45 = 4000 kg, 50 = 4500 kg, 55 = 5000 kg. The special designation is LJ for short wheelbase and MJ for long wheelbase. Mast type is shown as V (two stage limited free-lift), F (two stage full free-lift), or E (three stage full free-lift). Transmission type is A (automatic). Engine model is G for GM-V6 or P for Perkins, and manufacturing source is E for Europe.

This parts manual covers both diesel (GDP) and LPG (GLP) variants across the 35LJ, 40LJ, 45MJ, 50MJ, and 55MJ models. The LPG engine section covers the 4.3L GM V6, while the diesel engine section covers the Perkins Tier II engine. Separate coverage is provided for powershift and hydrostatic transmission configurations, and for the three mast types available across these models.

How This Manual Helps You

Every assembly breakdown in this Yale parts manual includes part numbers, descriptions, quantities required, keys and footnotes to help select the correct parts. Five periods in the part number column indicate the part is not serviced separately or refers to another figure. Keys are used to show two or more similar assemblies or right-hand and left-hand parts. Serial number breaks and date breaks are noted where they affect part selection, so you can match the exact component to your truck’s production period.

The manual also includes a comprehensive alphabetical index and a numerical index, making it straightforward to locate a part when you know either its name or its number. This is the same reference material used by parts professionals to identify components across the entire truck — engine, fuel system, electrical, steering, brakes, transmission, hydraulics, masts, and options.

Who This Manual Is For

This parts manual is intended for forklift owners, fleet maintenance managers, parts departments, and technicians who need to identify and order replacement components for Yale GDP/GLP35-40LJ and GDP/GLP45-55MJ trucks. It is equally useful for confirming that a part number is correct before purchase, understanding how assemblies fit together, and cross-referencing components across different configurations of the same model range.

Get the Complete Yale E813 Parts Reference

With this Yale GDP/GLP35-40LJ and GDP/GLP45-55MJ (E813) parts manual on hand, you can stop guessing at part numbers and start ordering with confidence. The exploded diagrams and itemised tables let you visually confirm the exact component, check quantities, and verify that the part matches your truck’s configuration — whether you are maintaining a single forklift or managing a mixed fleet.

Correct part identification saves time, reduces return shipping, and keeps your equipment running. This 2004 edition covers the full range of systems and options available on these models, from the engine and drivetrain through to the mast, carriage, and cab accessories.

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Delivered as an instant PDF download — no shipping, no waiting. Access the manual on any device, print the pages you need for the workshop, and keep the complete reference available whenever you need to look up a component. This is the practical, complete parts resource for Yale GDP/GLP35-40LJ and GDP/GLP45-55MJ forklift trucks.