Yale GP GLP GDP 040VX 050VX 060VX 070VX Forklift Parts Manual 2015 D875

Description

Yale GP/GLP/GDP 040VX 050VX 060VX 070VX Forklift Parts Manual (D875, 2015)

File Details

• Manual Type: Parts Manual
• Brand: Yale
• Models Covered: GP/GLP/GDP040VX, GP/GLP/GDP050VX, GP/GLP/GDP060VX, GP/GLP/GDP070VX
• Publication Number: 550109075
• Date: 09/2015
• Language: English
• File Format: PDF
• Page Count: 964 pages

Chapters Covered

This Yale GP/GLP/GDP 040VX 050VX 060VX 070VX forklift parts manual is divided into 24 major sections, listed below with their main assemblies:

• Section 1 – General Truck: Counterweight, overhead guard, hood assembly, floorplates and covers, seats (non-suspension, semi-suspension, full suspension), armrests, dash panel and steering column cover, fender extensions, load backrest extension, forks, labels, cab (with/without A/C), heater hoses, sound abatement
• Section 2 – Engine Assembly (Yanmar): Cooling system (internal/external oil cooler), counterweight and overhead exhaust, cylinder block, cylinder head, camshaft and drive gear, crankshaft and pistons, intake and exhaust manifold, gear housing, oil pan, engine cooling, lubrication system, flywheel and housing, fan assembly, engine mounting
• Section 3 – Engine Assembly (Kubota LPG): Alternator and pulley, camshaft assembly, cooling system (with/without oil cooler), crankshaft and piston assembly, crankshaft bearing assembly, cylinder block, cylinder head, cylinder head cover, dipstick tube, ECU assembly, engine mount, exhaust manifold, exhaust system with catalytic converter, fan pulley, flange breather, flywheel housing and starter, fuel regulating system, gear case, ignition coil, injector pump cover, intake manifold, oil cooler, oil filter, oil pan, oil pump, valve and rocker arm, water flange and thermostat, water pump, wire harness
• Section 4 – Engine Assembly (Kubota Diesel): Cooling system with DOC, diesel oxidation catalyst filter, alternator and pulley, camshaft and idle gear shaft, cylinder block, cylinder head, cylinder head cover, dipstick and guide, EGR cooler, EGR valve, exhaust manifold, flywheel, fuel camshaft, fuel camshaft cover, fuel injection pipe, fuel injection pump, fuel injector and glow plug, fuel rail, fuel supply pump, gear case, intake and exhaust valves, intake manifold, main bearing case, oil cooler, oil filter, oil pan and filter, oil pipe, oil pump, oil separator, piston and crankshaft, rocker arm shaft, starter, switch and sensors, turbocharger, water flange and thermostat, water hose, water pump, engine mount, exhaust system (overhead and counterweight), radiator assembly
• Section 5 – Engine Assembly (PSI): Balancer, cab heater coolant, camshaft and valves, cooling system, cylinder block, cylinder head, DCR coolant circuit, dipstick, ECM mount, engine electrical, engine mounting, exhaust adapter, exhaust manifold, exhaust system with catalytic converter, front cover and oil pan, front end auxiliary drive, fuel rail, fuel regulating system, ignition coil, inlet housing, intake manifold (LPG and Dual Fuel), lock-off valve, mixer/EPR and PCV air hoses, oil pump and filter, piston and crankshaft, rocker cover, starter, thermostat and housing, throttle body, transmission interface, water outlet, water pump
• Section 6 – Fuel System (Common): Throttle pedal assembly (standard pedal, foot directional control pedal)
• Section 7 – Fuel System (Diesel): Air filter assembly, air intake and filter system, air intake silencer, pre-cleaner and duct, fuel filter and water separator, fuel injection system, fuel sender and attaching parts, fuel system, throttle cable assembly, throttle position sensor, water separator
• Section 8 – Fuel System (LPG): Air intake system, air filter assembly, pre-cleaner and duct, fuel pump and sender (PSI Dual Fuel), fuel system (Kubota with/without low fuel sensor, PSI with/without low fuel sensor, PSI Dual Fuel), LPG tank bracket (swing out, swing out drop down)
• Section 9 – Electrical System (Common): Cowl electrical (manual hydraulic with operator presence system, electro-hydraulic), electrical system RH chassis, impact sensor, instrument cluster, lights (with cab, with overhead guard), load weigh electrical, mast electrical, mini-lever controls (three and four function with armrest), power distribution module, seat belt switch adapter, transmission electrical, wire harnesses (cowl configurations, control valve, lights, RH chassis, seat belt sequence module)
• Section 10 – Electrical System (Diesel): Alternator and mounting, engine electrical system, sealed alternator and mounting, wire harnesses (alternator, engine Yanmar, engine Kubota with DOC, alternator to battery disconnect switch, sealed alternator)
• Section 11 – Electrical System (LPG): Battery cables, battery disconnect switch, engine electrical system, wire harnesses (engine Kubota, engine PSI, alternator to battery disconnect switch)
• Section 12 – Transmission: Charge pump assembly, counter/reverse clutch, input/forward clutch, stator support housing, torque converter, torque converter housing and attaching parts, transmission cooling, transmission housing and assembly, transmission mount
• Section 13 – Drive Axle: Wet brake drive axle (six sheets covering housing, gear and pinion, differential, parking brake, brake assembly, wheel hub and axle shaft), dry brake drive axle (three sheets plus differential), drive axle and attaching parts, drive tires and wheels (solid, radial Trelleborg, radial Continental, radial optional, dual wheel, manufacturing option)
• Section 14 – Steering System: Steering column and attaching parts, steering column assembly (isolated diesel, non-isolated dual fuel and LPG), steering control unit, steering lines, steer axle, steer cylinder, steer tires and wheels (radial Trelleborg, radial Continental, two-piece wheel, smooth tread Monarch, smooth tread manufacturing option)
• Section 15 – Brake System: Brake assembly (dry brake), brake cooling system (wet brake with single speed transmission), brake linkage (single/dual pedal dry and wet brake), brake master cylinder assembly (dry and wet brake), park brake (dry and wet brake)
• Section 16 – Hydraulic System: Auxiliary one and two (manual control valve), auxiliary hoses, control valve assembly (manual control), control valve lockout group, gear pump assembly (high pressure, low pressure chain drive option), hand levers (three/four function with/without detented levers), hydraulic control valve (electronic valve assembly, inlet section, tilt section, auxiliary sections, outlet section, electro-hydraulic poppet valves), hydraulic filter, hydraulic hoses (lift, tilt, auxiliary), hydraulic supply and return, manual valve anti-stall group, tilt cylinder and mast installation, tilt cylinders (GP/GLP/GDP40-50VX, GP/GLP/GDP60-70VX), valve assembly lift and tilt
• Section 17 – Mast (Two Stage Limited Free-Lift): Outer mast, inner mast, main lift, main lift cylinder
• Section 18 – Mast (Three Stage Full Free-Lift): Outer mast, intermediate mast, inner mast, main lift cylinder and attaching parts, free-lift cylinder and attaching parts, main lift cylinder, free-lift cylinder, manufacturing option variants
• Section 19 – Mast (Two Stage Full Free-Lift): Outer mast, inner mast, main lift, main lift cylinder RH, main lift cylinder LH, free-lift, free-lift cylinder
• Section 20 – Attachments and Header Hose Group: Carriage (two stage limited free-lift, two stage full free-lift, three stage full free-lift), header hoses and attaching parts, auxiliary tubes, auxiliary quick disconnect manifold and hoses, integral side-shift carriage, integral side-shift cylinder, integral side-shift hydraulic hoses, integral side-shift fork positioner, fork positioner assembly
• Section 21 – Options: Accumulator and attaching parts, back-up alarm, fire extinguisher (with/without cab), mirrors (with cab, with overhead guard), strobe light LED
• Section 22 – Field Conversion Kits: Add-on option kits (audible alarm, auxiliary extension tubes and quick disconnects, light kits, strobe light), add-on fork positioner kits, conversion kits (direction control, manual hydraulic controls and control valves, mini lever controls and control valves, single to dual pedal, swivel seats, wide tread and dual wheel), header hose conversion kits (F508, F563, F507, F562, E509, E564 series masts), miscellaneous add-on option kits, miscellaneous conversion kits, weather protection kits
• Section 23 – Numerical Index: Alphabetical listing of part numbers cross-referenced to page and item numbers throughout the manual
• Section 24 – User Support Information: Service parts ordering instructions, technical service publications, operator training, service training courses, service training materials

This Yale GP/GLP/GDP 040VX 050VX 060VX 070VX forklift parts manual gives you the complete parts breakdown for the D875 series trucks. It is organized so a technician can identify every assembly, subassembly, and detail part by illustration and part number. The 24-section format means you can go directly to the system you need — engine, transmission, drive axle, hydraulic, electrical, mast, or attachment — without hunting through unrelated pages. Every parts page includes callouts, descriptions, quantities required, keys for similar assemblies, and footnotes that clarify which variant uses which part. Part numbers are listed with supersession history where available, so you can see if a newer number replaces an older one. Serial number breaks and date breaks are included to identify the most current parts for a given truck. The numerical index in Section 23 lets you start from a known part number and jump straight to the page that shows it. This level of detail matters when you are rebuilding a hydraulic cylinder, replacing a clutch pack, ordering a new mast chain, or tracking down a sensor connector. Getting the right part the first time reduces downtime and avoids returns.

Engine Coverage

This manual covers the full range of engines used in the GP/GLP/GDP040VX through 070VX trucks. That includes the Yanmar 2.6L and 3.3L diesel, the Kubota 2.4L diesel with DOC, the Kubota 2.5L LPG, and the PSI 2.4L LPG and Dual Fuel engines. For each engine, you get assembly-level parts breakdowns for the cylinder block, cylinder head, crankshaft, pistons, camshaft, fuel system, cooling system, lubrication system, and electrical components. The parts lists include standard and oversize bearings and pistons where applicable, gasket kits, seal kits, and individual fasteners. Whether you are servicing a 2.6L Yanmar in a GP040VX or a 2.4L PSI in a GLP070VX, the relevant parts pages are here.

Mast and Attachment Coverage

Mast coverage spans two stage limited free-lift, two stage full free-lift, and three stage full free-lift designs. For each mast type you get the outer, intermediate (where applicable), and inner mast assemblies, the main lift cylinder, free-lift cylinder, chain and sheave assemblies, load rollers, and attaching hardware. Carriage options include standard, integral side-shift, and fork positioner variants. The header hose group and auxiliary tube sections cover single and dual auxiliary configurations with manual and electro-hydraulic valves, with or without quick disconnects. If your truck has a factory attachment, the parts breakdown is likely in Section 20.

Options and Conversion Kits

Section 21 lists option parts for back-up alarms, fire extinguishers, mirrors, strobe lights, and accumulators. Section 22 is dedicated to field conversion kits, which let you add or change features such as auxiliary hydraulics, light kits, direction control, pedal configuration, swivel seats, wide tread, dual wheels, header hoses, fork positioners, and weather protection. These kits include the part numbers for every component needed to complete the conversion, which is useful if you are upgrading a truck or bringing it to a different specification.

How This Yale Forklift Parts Manual Helps You

When you are repairing a Yale GP/GLP/GDP040VX, 050VX, 060VX, or 070VX lift truck, the difference between a smooth job and a frustrating one often comes down to having the right parts information. This manual gives you the exploded views, part numbers, quantities, and serial number breaks you need to order correctly the first time. You can identify a part by its location on the assembly drawing, check for superseded numbers, and confirm that the part fits your specific truck by serial number or date break. That is especially important on a truck that has been through multiple production changes. The manual covers all four capacity classes — 4000 lb, 5000 lb, 6000 lb, and 7000 lb — and all three power types: gasoline, LP gas, and diesel. It also covers the different mast and carriage configurations that were available. For a shop that services multiple Yale trucks, this manual provides a single reference for a wide range of configurations.

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Instant PDF Delivery

This Yale GP/GLP/GDP 040VX 050VX 060VX 070VX forklift parts manual is delivered as a PDF download immediately after payment. There is no shipping, no waiting for a physical book, and no risk of a lost package. You can open it on a computer, tablet, or smartphone, search for part numbers, zoom in on illustrations, and print only the pages you need for the job. Whether you are ordering parts for a routine service or a major overhaul, having the manual on hand means you can confirm the correct part number before you call your dealer or place an order online. The 964-page manual is fully text-searchable, so you can jump directly to a section or use the numerical index to find a part number quickly.