ZF-AS TRONIC 10-, 12- & 16-speed without ZF-Intarder Trucks & Buses Repair Manual PDF

Description

ZF-AS TRONIC 10-, 12- & 16-speed without ZF-Intarder Trucks & Buses Repair Manual – PDF DOWNLOAD

FILE DETAILS:

ZF-AS TRONIC 10-, 12- & 16-speed without ZF-Intarder Trucks & Buses Repair Manual – PDF DOWNLOAD

Language : English
Pages : 122
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

ZF-AS TRONIC 10-, 12- & 16-speed without ZF-Intarder Trucks & Buses Repair Manual – PDF DOWNLOAD

ZF-AS Tronic for Trucks and Buses, Repair Manual 1
10-, 12- and 16-speed version without ZF-Intarder 1
Copyright by ZF 2
Table of Contents 3
Overview of Amendments 5
Preface 6
Safety Instructions 7
General Information 7
Important Information 7
Instructions for Repairs 8
Tightening Torques 10
Conversion from DIN to ISO Standards 12
Consumable Material 14
Setting Data 15
Special Tool 17
Diagnosis Tool 24
Preparatory Work 25
Clutch actuator 27
Removing Clutch Actuator 27
Mounting the Clutch Actuator 28
Output Flange 30
Removing the Output Flange 30
Mounting the Output Flange 30
Output Cover 31
Removing the Output Cover 31
Mounting the Output Cover 31
RC housing 33
Dismounting the RC Housing 33
Play Setting of the Main Shaft – Planetary Carrier 35
Version with liquid sealing 35
Version with solid sealing 35
Mounting the RC Housing 38
Dismantling the RC Housing 41
Assembling the RC Housing 41
Planet Carrier 42
Disassembling the Planet Carrier 42
Pre-Assembling the Sun Gear 44
Pre-Assembling the Planetary Gear Set 44
Completing the Planet Carrier 45
Place transmission without RC (planetary range) in horizontal position 47
Transmission Actuator 48
Removing Transmission Actuator 48
Mounting Transmission Actuator 49
Removing the Upper Section from the Lower Section 51
Mounting the Upper Section to the Lower Section 51
Replacing Pressure Relief Valve 52
Programming Transmission Actuator 53
Putting transmission in vertical position 54
Clutch Release Mechanism 55
Removing Release Fork 55
Version A: Release fork with cams 55
Version B: Release fork with cam rollers 56
Mounting the Release Fork 57
Version A: Clutch release mechanism with cams 57
Version B: Release fork with cam rollers 58
Connection Plate 60
Removing Connection Plate 60
Measure the Connection Plate 62
Mounting the Connection Plate 64
Housing I 66
Removing Housing I 66
Dismantling Housing I 67
Assembling Housing I 67
Fitting Housing I 68
Shaft pack 70
Removing Shaft Pack 70
Installing Shaft Pack 72
Input shaft 74
Disassembling the Input Shaft 74
Disassembling Synchronization 76
Assembling the Synchronization 77
Setting the Axial Play of the Bearing Disk in Constant Gear 2 79
Assembling the Input Shaft 80
Main Shaft 82
Dismantling Main Shaft 83
Assembling Main Shaft 84
Set the Axial Play Gear to Wheel Disk 87
Set the Axial Play of the Main Shaft (MS) Disk in Relation to the Wheel Disk 88
Measurement 1 88
Measurement 2 89
Countershaft 90
Disassembling the Countershaft 90
Mounting the Countershaft 90
Selector Shaft 91
Dismantling the Selector Shaft 91
Assembling the Selector Shaft 91
Housing II 92
Dismantling Housing II 92
Assembling Housing II 93
Annex 95
SERVICE INFORMATION Nr 08_00 95
SERVICE INFORMATION Nr 02_04 99
SERVICE INFORMATION Nr 20_04 105
SERVICE INFORMATION Nr 02_05 109
SERVICE INFORMATION No 25_05 115

DESCRIPTION:

ZF-AS TRONIC 10-, 12- & 16-speed without ZF-Intarder Trucks & Buses Repair Manual – PDF DOWNLOAD

PREFACE:
This documentation is intended for skilled personnel trained by ZF Friedrichshafen AG to carry out maintenance and repair work on ZF products.

• This manual deals with the standard ZF products in accordance with the state of development on the date of issue.
• However, due to continuing technical development of the product, repair work might require work practices and test or adjustment data not contained in this manual.
• We recommend that work done on your ZF product is carried out only by skilled mechanics who have had their practical and theoretical knowledge updated on a regular basis at our Customer Service / After Sales training center.

Service Centers equipped by ZF Friedrichshafen AG all over the world offer you:
1. Continually trained personnel,
2. Specified equipment, e.g. special tools,
3. Genuine ZF spares, according to our latest specifications.

ZF-AS TRONIC 10-, 12- & 16-SPEED WITHOUT ZF-INTARDER TRUCKS & BUSES REPAIR MANUAL PDF:

S.V 1/04/2025