ZF Transmission 5 HP – 24 Repair Manual – PDF DOWNLOAD

Description

ZF Transmission 5 HP – 24 Repair Manual – PDF DOWNLOAD

FILE DETAILS:

ZF Transmission 5 HP – 24 Repair Manual – PDF DOWNLOAD

Language : English
Pages : 130
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

ZF Transmission 5 HP – 24 Repair Manual – PDF DOWNLOAD

Preliminary information:

• This manual covers the procedure for repairing the complete transmission.
• The repairing of this transmission is only allowed to persons with an specific training from ZF
  Getriebe GmbH.
• The entire disassembly and assembly procedure is described in chronological order.
• The photographs were kept general in nature so that they can be used with various applications;
  they are not binding in every case.
• We use Service Bulletines and training to announce important information and
  application-specific changes that must be taken into consideration in maintenance work.
• If this repair manual is given to a third party, there will be no modification service.
• The Service Bulletines regulations and specifications must be followed when making repairs.
  Depending on the type of damage that has occured, the repair work can be limited to that which is
  necessary to repair the damage.

Here, you must observe the following:
• Seals (such as O-rings, shaft seals, gaskets and filters) must always be renewed.
• All O-rings, rectangular-section rings, and other sealing rings must always be lubricated
with white petroleum jelly before installation.
• All bearings must always be in a slightly oiled condition when installed.
• For transmissions that have been used for a large number of kilometers
(> 80,000 km), all lined clutch discs and steel discs must be replaced.
• After clutches/ brakes have been damaged, the converter, oil tubes, and oil
cooler, must be cleaned thoroughly.
• If brake F has been damaged, or if a considerable distance has been covered
(> 150,000 km), piston F must be replaced.

TABLE OF CONTENTS:

ZF Transmission 5 HP – 24 Repair Manual – PDF DOWNLOAD

Selection of language...................................................  0
Repair manual 5HP24.....................................................  0
Table of contents.......................................................  2
	1. General information..............................................  6
		1.1 Picture of the transmission.................................  6
		1.2  Diagramm of power flow.....................................  8
		1.3 (not currently used)........................................ 10
		1.4 Making adjustments.......................................... 10
			1.4.0 Measuring the disc sets (procedure) .................. 10
			1.4.1 Adjusting clearance of brake F........................ 12
			1.4.2 Adjusting clearance of brake D........................ 14
			1.4.3 Adjusting clearance of brake E........................ 16
			1.4.4 Adjusting clearance of clutch C....................... 18
			1.4.5 Adjusting clearance of clutch A....................... 20
			1.4.6 Adjusting clearance of clutch B....................... 22
			1.4.7 Output play........................................... 24
			1.4.8 Input play............................................ 25
			1.4.9 Adjusting switch...................................... 26
		1.5 Tightening torques.......................................... 28
		1.6 Transmission test........................................... 30
		1.7 Special tools............................................... 32
		1.8 Function tests.............................................. 46
			1.8.1 Position switch....................................... 46
	2. Disassembly...................................................... 48
		2.1 Disassembly of the transmission as of the assembly group.... 48
		2.2 Brake F with freewheel, 1 st gear........................... 56
		2.3 Output...................................................... 58
		2.4 Tower I..................................................... 60
			2.4.1 Brake D, E and clutch C............................... 60
			2.4.2 Planetary drive (III, II, I).......................... 65
		2.5 Tower II.................................................... 68
		2.6 Oil supply.................................................. 72
		2.7 Transmission with flow control valve and breather........... 76
		2.8 Transmission with selector mechanism and parking lock....... 78
	3. Assembly......................................................... 82
		3.1 Transmission with selector mechanism and parking lock....... 82
		3.2 Brake F with freewheel, 1 st gear........................... 88
		3.3 Tower I..................................................... 94
			3.3.1 Planetary drive (III, II, I).......................... 94
			3.3.2 Brake (E and D)....................................... 97
			3.3.3 Assembly, clutch C....................................102
		3.4 Output......................................................106
		3.5 Tower II (input with clutches A and B)......................110
			3.5.1 Clutch A (input)......................................110
			3.5.2 Kupplung B (input)....................................112
		3.6 Oil supply..................................................116
		3.7 Control unit, oil pan and converter.........................122

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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