ZF Marine Gears BW 161 Series Operation & Maintenance Manual – PDF DOWNLOAD

Description

ZF Marine Gears BW 161 Series Operation & Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

ZF Marine Gears BW 161 Series Operation & Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 219
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

ZF Marine Gears BW 161 Series Operation & Maintenance Manual – PDF DOWNLOAD

Important Note:
For gearboxes, guarantee conditions agreed with ZF apply. However,
ZF can only take over a guarantee if
– the gearbox has been ,installed, monitored, operated and maintained
in accordance with the specifications contained in this
document.
– ZF-approved lubricants are used.
– the specified limiting values for the ratio- between input power and
input speed and for input speed – dependent on the gearbox application
range in question – are adhered to on the gearbox.
It must also be noted that:

• The gearbox manufacturer, being a supplier of one individual component
  of the overall drive system of the ship, cannot be responsible for the ope –
  .,etation of the overall system and also has no influence on vibrational
  problems arising from the drive system of the ship.
• Consequently, ZF can accept no liability for gearbox noise caused by vibrations
  or for damage to the gearbox, the flexible coupling or to other
  parts of the drive unit caused by this kind of vibration.
• We therefore recommend that you perform a vibrational calculation in
  wich the gearbox parts not subject to load are also included.

TABLE OF CONTENTS:

ZF Marine Gears BW 161 Series Operation & Maintenance Manual – PDF DOWNLOAD

Monitoring values 4
Summary of technical data (general) 5
Direction of propeller rotation for forward drive 6
Description of basic gearbox 7
1 Power, speed, rotational direction, ratio, type plate 7
2 General design 7
3 Functional description · 11
4 Oil supply and gearbox cooling 11
5 Control unit and gearbox actuation 12
6 Test run and storage 12
II Gearbox installation :1 2
Permissible installation position 12
Gear box attachments for transportation 12
Gearbox mountings on foundation 13
Connection to engine 13
“Normal” engine arrangement 13
V-drive arrangement 13
Connection to propeller shaft 15
Aligning the gearbox 15
Connections for gearbox cooling and monitoring 16
Cooling water connection 16
Connection of monitoring devices ·,16
Gearbox actuation devices 16
Mechanical gearbox actuation 17
Pneumatic gearbox actuation 18
Gearbox monitoring 18
Minimum gearbox monitoring facilities 19
Additional gearbox monitoring 19
Necessary measures before putting the gearbox into operation for the first time 19
Oil filling, oil level check 19
Installation check 19
Ill Operation 20
Change-over procedure 20
1 1 Change-over from neutral to ahead or neutral to astern 20
1 2 Change-over from ahead to astern with vessel moving at low speed 20
1 3 Change-over from ahead to astern with vessel moving at higher speed 20
1 4 Emergency change-over in case of danger 20
2 Operation with engine stationary and propeller trailing 20
2 1 Occasional trailing operation 20
2 2 Regular trailing operation 20
3 Operation with the mechanical hand actuation 20
3 1 Version with mechanical gearbox actuation 20
3 2 Version with pneumatic gearbox actuation 21
4 Operation with emergency control 22
IV Maintenance 23
1 Maintenance schedule 23
2 Protection against corrosion Preservation 23
3 Maintenance work plan 25
4 Description of maintenance work 26
5 Special versions/ special scope of supply 28
5 1 Special scope of supply- Gearboxes with additional secondary oil pump 28
5 2 Special scope of supply- Gearboxes with trolling device 28
6 Trouble shooting 29
7 Customer service stations, Spare parts 31

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