ZF-AXLE AP-9 ZF-differential carrier HK DK-7 DKZ-7 Repair Manual 5871218002 – PDF DOWNLOAD

Description

ZF-AXLE AP-9 ZF-differential carrier HK DK-7 DKZ-7 Repair Manual 5871218002 – PDF DOWNLOAD

FILE DETAILS:

ZF-AXLE AP-9 ZF-differential carrier HK DK-7 DKZ-7 Repair Manual 5871218002 – PDF DOWNLOAD

Language : English
Pages : 141
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

ZF-AXLE AP-9 ZF-differential carrier HK DK-7 DKZ-7 Repair Manual 5871218002 – PDF DOWNLOAD

PREFACE:

• This documentation has been developed for specialized staff trained by ZF Passau for repair and
  maintenance work to be made on ZF units.
• This documentation describes a ZF series product with a design level valid at the date of edition
• Due to the continuous technical upgrading of the product, however, the repair of the unit at your disposal
  may require both deviating work steps and differing setting and testing data.
• We would therefore recommend you to entrust masters and servicemen with the work on your ZF product
  whose practical and theoretical training is constantly updated in our training school.

The Service Stations established by ZF Friedrichshafen all over the world offer you:
1. Permanently trained staff
2. Specified equipment, e.g. special tools
3. State-of-the-art genuine ZF spare parts
All work is done there with utmost care and reliability.

• In addition, repair work carried out by ZF Service Stations is covered by the ZF warranty within the
  terms of the currently applicable contractual conditions.
• Any damage resulting from work which is done in an improper and unprofessional manner by third parties
  and any consequential costs incurred shall be excluded from this contractual liability.
• This shall also be applicable if other than genuine ZF spare parts are used.

TABLE OF CONTENTS:

ZF-AXLE AP-9 ZF-differential carrier HK DK-7 DKZ-7 Repair Manual 5871218002 – PDF DOWNLOAD

ZF - AXLE  AP-9...................................................................................  1
	Note..........................................................................................  2
	Table of contents.............................................................................  3
	Preface.......................................................................................  5
	General and important information on industrial safety........................................  6
	Examples of gear-tooth-contact patterns for the gleason gear-tooth system (bevel gear set)....  8
	Conversion table.............................................................................. 10
	Denomination of standard dimensions........................................................... 11
	Tightening torques for screws................................................................. 12
	List of tools................................................................................. 13
	Tools - Illustrated tables.................................................................... 23
	1. Output unit................................................................................ 35
		1.1 Disassembly .......................................................................... 35
		1.2 Reassembly............................................................................ 40
			1.2.1 Installation of brake........................................................... 49
	2. ZF-Differential Carrier / Type: HK......................................................... 50
		2.1 Disassembly .......................................................................... 50
		2.2 Reassembly............................................................................ 55
			2.2.1 Input pinion.................................................................... 55
			2.2.2 Differential.................................................................... 60
	3. ZF-Differential Carrier / Type: DK-7....................................................... 68
		3.1 Disassembly........................................................................... 68
			3.1.1 Removal of reduction gear housing............................................... 69
			3.1.2 Removal of axle drive housing................................................... 69
			3.1.3 Removal of flange shaft......................................................... 70
			3.1.4 Disassembly of reduction gear housing........................................... 71
			3.1.5 Disassembly of axle drive housing............................................... 74
		3.2 Reassembly............................................................................ 76
			3.2.1 Installation of flange shaft.................................................... 76
			3.2.2 Reduction gear.................................................................. 78
			3.2.3 Axle drive housing.............................................................. 88
				3.2.3.1 Differential DL-1000...................................................... 89
	4. ZF-Differential Carrier / Type: DKZ-7...................................................... 99
		4.1 Demontage............................................................................. 99
			4.1.1 Removal of reduction gear housing and interaxle differential....................100
			4.1.2 Removal of axle drive housing...................................................100
			4.1.3 Removal of flange shaft.........................................................101
			4.1.4 Disassembly of reduction gear housing and interaxle differential................102
			4.1.5 Disassembly of axle drive housing...............................................110
		4.2 Reassembly............................................................................112
			4.2.1 Installation of flange shaft....................................................112
			4.2.2 Reduction gear..................................................................114
			4.2.3 Axle drive housing..............................................................131
				4.2.3.1 Differential DL-1000......................................................132

Need help? Contact: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V