ZF-ECOLITE 6S 850 6S 890 Repair Manual 1290 751 105a – PDF DOWNLOAD

Description

ZF-ECOLITE 6S 850 6S 890 Repair Manual 1290 751 105a – PDF DOWNLOAD

FILE DETAILS:

ZF-ECOLITE 6S 850 6S 890 Repair Manual 1290 751 105a – PDF DOWNLOAD

Language : English
Pages : 67
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

ZF-ECOLITE 6S 850 6S 890 Repair Manual 1290 751 105a – PDF DOWNLOAD

Back to the start page 0
6 S 850 6 S 890 1290 751 105a 1
Contents 3
Preface 5
Important information 6
Instructions for carrying out repairs 7
Tightening torques 9
Consumables 11
Adjustment data 12
Table of springs 16
Special tools 17
1 Output 21
1 1 Output flange 21
1 2 Speedometer worm, pulse disk and radial sea-ling ring 22
1 3 Speedometer connection piece or pulse sensor 23
1 4 Reversing lamp switch and pawl stop 24
2 Shift mechanism 25
2 1 Removing and installing selector 25
2 2 Removing and installing peripheral parts 26
2 3 Dismantling and reassembling selector 28
2 4 Shift patterns shift mechanism left, right or standing 32
2 4 1 Transmission horizontal Horizontal torque shaft left / Shift pattern II 32
2 4 2 Transmission horizontal Horizontal torque shaft right / Shift pattern II 33
2 4 3 Transmission vertical (upright) Vertical torque shaft 34
3 Reverse gear 35
4 Input 37
4 1 Clutch housing, separate version 37
4 1 1 Separate clutch housing 37
4 1 2 Connection plate 38
4 2 Clutch housing, integrated version 39
4 2 1 Release device 39
4 2 2 Connection plate 40
4 3 Connection housing or integrated clutch housing 41
4 4 Shiftmechanism, mainshaft and layshaft 42
4 5 Output bearing, radial sealing ring 45
5 Transmission housing 47
6 Input shaft 49
7 Main shaft 51
8 Layshaft 59
9 Synchronizer 61
9 1 Determining wear limit 61
9 2 Assembling synchronizer 62
9 2 1 Version ZF-BK (5th/6th and 3rd/4th speed) 62
9 2 2 Version ZF-D (1st/2nd speed) 63
10 Adjusting shafts 65
10 1 Main shaft – input shaft Clutch housing, separate version 65
10 2 Layshaft 66
10 3 Connection plate 67

DESCRIPTION:

ZF-ECOLITE 6S 850 6S 890 Repair Manual 1290 751 105a – PDF DOWNLOAD

Preface:

This manual is intended for skilled personnel who have been trained by ZF Friedrichshafen AG to carry out maintenance and repair work on ZF products.

• This manual deals with the standard ZF product in accordance with the state of development on the date of issue.
• However, due to continuing development of the product, repair work might require work practices and test or adjustment data which are not contained in this manual. We therefore recommend that work done on your ZF product is carried out only by skilled mechanics who have had their practical and theoretical knowledge updated on a regular basis at our After-Sales Service training courses.

Service points equipped by ZF Friedrichshafen AG all over the world offer you:
1. Well-trained personnel
2. Specified equipment, e.g. special tools
3. Genuine ZF spares, to our latest specifications

S.V 1/04/2025