ZF Ergomat HFS 507, GP 18, GP 20 & GP 21 Repair Manual – PDF DOWNLOAD

Description

ZF Ergomat HFS 507, GP 18, GP 20 & GP 21 Repair Manual – PDF DOWNLOAD

FILE DETAILS:

ZF Ergomat HFS 507, GP 18, GP 20 & GP 21 Repair Manual – PDF DOWNLOAD

Language : English
Pages : 47
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

ZF Ergomat HFS 507, GP 18, GP 20 & GP 21 Repair Manual – PDF DOWNLOAD

1 PRODUCT DESCRIPTION 5
1 1 Components and Accessories of a HFS 507 or GP – Transmission 5
1 2 Transmission Identification 5
2 SAFETY INSTRUCTIONS 6
2 1 Applied Terms and Warning Symbols 6
3 PRODUCT SAFETY AND DANGER ZONES 7
3 1 Immediate Actions at Contact with Cleaning Agents 7
4 GENERAL DATA FOR DISASSEMBLY AND REASSEMBLY 8
4 1 Safety Instructions 8
4 2 General Instructions for Correct Disassembly and Reassembly 9
4 3 Torque Limits in Nm for Screws to ZF Standard 148 10
4 4 Consumables 11
4 4 1 For Cleaning 11
4 4 2 For Assembly 11
4 5 Additional Literature 11
4 6 Standard Tools 11
4 7 Measuring Tools 13
4 8 Transmission – Special Tools & Fixtures 14
5 DISASSEMBLY 18
5 1 Safety Instructions 18
5 2 Removal of the Drive Unit from the Vehicle 19
5 3 General Instructions 19
5 4 Disassembly of the Drive Unit 20
5 4 1 Removal of the E-Motor 20
5 4 2 Disassembly of the Drive Pinion 21
5 5 Disassembly of the Transmission 21
Table of Contents HFS 507 & GP Product Range ZF Gotha GmbH
Repair Manual Version 06/2004 Page 4 of 46
5 5 1 Introduction 21
5 5 2 Disassembly 21
5 5 3 Disassembly of the Housing Cover 25
6 REASSEMBLY 27
6 1 Safety Instructions 27
6 2 General Instructions for Reassembly 27
6 3 Assembly of the Transmission 28
6 3 1 Preassembly of Wheel Shaft and Planet Carrier 28
6 3 2 Install the Ring Gear into the Housing 29
6 3 3 Install the Radial Shaft Seal into the Housing 29
6 3 4 Install the Connection Wheel Shaft & Planet Carrier 30
6 3 5 Assembly of the Planetary Gears with the Planet Carrier 39
6 3 6 Assembly of the Transmission Disc Set 40
6 3 7 Assembly of the Housing Cover 42
6 3 8 Assembly and Adjustment of the Brake Lever 44
6 4 Assembly of the Drive Unit 46
6 4 1 Assembly of the Drive Pinion with the E-Motor 46
6 4 2 Assembly of the E-Motor with the Transmission 46
6 4 3 Assembly of the Drive Unit to the Vehicle Frame 46
6 4 4 Assembly of the Drive Wheel to the Transmission 46
6 5 General Instructions after the Assembly 46

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