ZF–ERGOPOWER TRANSMISSION 4 WG-310 Operation & Maintenance Manual PDF

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ZF–ERGOPOWER TRANSMISSION 4 WG-310 Operation & Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

ZF–ERGOPOWER TRANSMISSION 4 WG-310 Operation & Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 53
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

ZF–ERGOPOWER TRANSMISSION 4 WG-310 Operation & Maintenance Manual – PDF DOWNLOAD

ZF – ERGOPOWER TRANSMISSION 4 WG-310 1
Text 1
Technical Data 4
Important Instructions 6
I Description 8
1 1 Function of the Converter 8
1 2 Powershift transmission 9
1 3 Transmisison control 9
1 4 Controllers 11
1 4 1 General 11
1 4 2 Controller DW-3 11
1 4 3 Controller ERGO II 11
1 5 Display 12
1 5 1 General 12
1 5 2 Possibe Indications on the Display 12
1 5 3 Error code definition 15
1 6 Electronic control unit TCU 15
1 7 Electronic control für the ZF-Powershift transmisson 17
1 7 1 General 17
1 7 2 Description of the Basic functions 17
1 7 3 AEB 19
1 7 4 Downshifting functions (Down-Shift Button) 0
1 7 5 Pressure cut-off 20
1 7 6 Inching device 20
1 7 7 Special functions 21
II Installation Specification 22
III Operation 23
3 1 Driving preparation and Maintenance 23
3 2 Driving and Shifting 23
3 3 Cold start 24
3 4 Transmission control in the Driving range Automatic 25
3 5 Stopping and Parking 25
3 6 Twoing 25
3 7 Oil temperature 25
IV Maintenance 26
4 1 Oil grade 26
4 2 Oil level check 26
4 3 Oil change and Filter replacement intervals 27
4 3 1 Oil change and Oil filling capacity 27
4 3 2 Filter replacement 28
V Diagnostic Systems 29
5 1 General 29
5 2 ZF- MOBIDIG 2001 29
5 3 Laptop Version 30
5 4 Multi-System 5000 31
Tables 34
Layout 4 WG-310 34
Installation view – direct mounting – Front view 35
Installation view – direct mounting – Side view 36
Installation view – Rear view 37
Installation view separate installation – Front view 38
Installation view separate installation – Side view 39
Installation view separate installation -Rear view 40
Schedule of measuring points and connections 41
Oil circulation diagram – Forward 1st speed 44
Electrohydraulic ocntrol with Proportional valves 46
Inductive Transmitter and speed sensor (HALL-SENSOR) 48
Fully-automatic control EST-37 circuit diagram standard (6029 717 040) 49
Controller DW-3 51
Controller ERGO II 52
Type Plate 53

DESCRIPTION:

ZF–ERGOPOWER TRANSMISSION 4 WG-310 Operation & Maintenance Manual – PDF DOWNLOAD

Preface:

• The present Documentation has been developped for skilled personnel which has been trained
  by the ZF for the Maintenance and Repair operations on ZF-units.
• However, because of technical development of the product, the Maintenance and Repair of the
  unit in your hands may require differing steps as well as also different setting and test data.
• This Manual is based on the technical state at the printing.
  At the preparation, every possible care has been taken to avoid errors.
• However, we are not liable for possible mistakes concerning the representation and the description.
  We are reserving ourselves the right of modifications without previous information.
• The responsibility lies with the owner and the user, to pay attention to the safety indications,
  and to carry out the Maintenance operations according to the prescribed Specifications.
• The ZF is not liable for faulty installation, incorrect treatment, insufficient Maintenance, impro-
  perly and unskilled performed works, and for the subsequential damages resulting from it.
• It is imperative to pay attention to the corresponding Specifications and Manuals of the Vehicle
  Manufacturer.

S.V 2/04/2025