ZF Hyster WG211 TRANSMISSION OPERATIONS & DIAGNOSTICS Manual PDF

Description

ZF Hyster WG211 TRANSMISSION OPERATIONS & DIAGNOSTICS Manual – PDF DOWNLOAD

FILE DETAILS:

ZF Hyster WG211 TRANSMISSION OPERATIONS & DIAGNOSTICS Manual – PDF DOWNLOAD

Language : English
Pages : 42
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

ZF Hyster WG211 TRANSMISSION OPERATIONS & DIAGNOSTICS Manual – PDF DOWNLOAD

Series Code / Model Designation Reference Table 5
General 5
Description 6
General 6
Clutch 10
Operation 10
Hydraulic Operation 10
Clutch Valve 12
Cooling and Lubrication 13
Control System 14
14
Transmission Control Unit (TCU) 14
Operating Modes 14
Normal Mode 14
Substitute Clutch Control 14
Limp-Home Mode 14
Transmission Shut Down Mode 15
TCU Shut Down Mode 15
Transmission Exceed Codes 15
Self-Test 15
Fault Codes 15
Description 15
Fault Log Mode 16
Access 16
Exit 16
Clear 16
Fault Log Memory 16
Fault Rectification 17
Hydraulic Control Valve 17
Hydraulic Control Valve Repair 19
Solenoid Replacement 19
Pressure Check 19
Pressure Specifications 20
Speed and Temperature Sensors 20
Speed Sensors 20
Test 21
Temperature Sensors 21
Shift Lever 21
MONOTROL® Pedal 22
ZF Transmission Test and Calibration 22
Transmission Test and Calibration 22
Precautions 22
Stall Test 22
Description 22
Stall Test Procedure 22
Inch Pedal Calibration 23
Description 23
Calibration 23
Brake and Inch Pedal Adjustment 23
Inch Sensor Adjustment 23
Inch Pedal Calibration 24
Preparation 24
Calibration Procedure Using the Calibration Switch 24
Calibration Procedure Using the Testman software 25
Inch Pedal Calibration Fault Codes 25
26
Clutch Calibration 26
Description 26
Clutch Calibration Procedure 26
Manual Clutch Calibration Procedure 27
Testman Clutch Calibration Procedure 28
Testman 28
Description 28
Connection 28
Truck Configuration 29
Configuration 29
Limitations 29
Capacities and Specifications 29
Electrical Specifications 30
Transmission Control Unit Diagram 31
ZF Transmission Fault Codes 32
Transmission Exceed Codes 32
Testman Fault Codes 33

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