ZF Hyster WG211 Transmission Repair Manual – PDF DOWNLOAD

Description

ZF Hyster WG211 Transmission Repair Manual – PDF DOWNLOAD

FILE DETAILS:

ZF Hyster WG211 Transmission Repair Manual – PDF DOWNLOAD

Language : English
Pages : 134
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

ZF Hyster WG211 Transmission Repair Manual – PDF DOWNLOAD

Special Tools List 1
Transmission Repair 4
Remove 4
Disassemble 7
Transmission Housing, Disassemble 8
Oil Pump, Disassemble 17
Forward Clutch, Disassemble 24
Reverse Clutch, Disassemble 30
First Speed Clutch, Disassemble 36
Second Speed Clutch, Disassemble 41
Third Speed Clutch, Disassemble 47
Fourth Speed Clutch, Disassemble 52
Input Shaft, Disassemble 57
Clean and Inspect 57
Housings 58
Oil Seals and Gaskets 58
Bearings 58
Gears and Shafts 58
Assemble 58
Input Shaft, Assemble 59
Fourth Speed Clutch, Assemble 59
Third Speed Clutch, Assemble 67
Second Speed Clutch, Assemble 74
Reverse Clutch, Assemble 81
Forward Clutch, Assemble 89
Oil Pump, Assemble 96
Transmission Housing, Assemble 97
Transmission Oil Filter Assembly and Oil Fill Tube Replacement 109
Remove 109
Clean 111
Inspect 111
Install 111
Install 113
Control Valve Replacement 116
Remove 116
Install 117
Control Valve Repair 118
Disassemble 118
Clean 123
Inspect 123
Assemble 123

DESCRIPTION:

ZF Hyster WG211 Transmission Repair Manual – PDF DOWNLOAD

H18XM-9, H18XMS-9, H20XM-9 (H400HD,
H400HDS, H450HD, H450HDS) [C236];
H18XM-12EC, H22XM-12EC, H23XM-12EC
(H450HD-EC, H500HD-EC) [D214];
H25-32XM-12, H25-32XMS-9, H28-32XM-16CH
(H550-700HD, H550-700HDS) [H008]

SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the
product. Updated technical service information may be available from your local authorized Hyster®
dealer. Service Manuals provide general guidelines for maintenance and service and are intended for
use by trained and experienced technicians. Failure to properly maintain equipment or to follow instructions
contained in the Service Manual could result in damage to the products, personal injury,
property damage or death.
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and
that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to
support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift
trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT
TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed
the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to
remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit
needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.
Be sure to follow the necessary safety precautions when handling these fuels and when working
on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the
area. Make sure the area is well ventilated.

S.V 2/04/2025